Removal Procedure
Caution: Failure to disconnect the intermediate shaft from the rack and pinion
steering gear stub shaft can result in damage to the steering gear or to the
intermediate shaft. This damage may cause loss of steering control, which
could result in an accident and possible personal injury.
Tools Required:
- J 28467-360 Engine
Support Fixture
- J 28467-90 Engine
Support Fixture Adapter
- J 36462 Engine
Support Adapter Leg
- Inspect the washers on the bolts when the following procedures
must be done:
1.1. | Side case cover removal |
- If the washer is inverted, do the following:
2.2. | Install a new washer. |
- Remove the air cleaner.
- Remove the crossover pipe.
- Remove the shift cable clip at the following locations:
- Install J 28467-360
, J 28467-90
, and J 36462
.
- Raise and suitably support the vehicle. Refer to General Vehicle
Lifting and Jacking in General Information.
- Remove the left front wheel. Refer to Wheel Removal
in Tires and Wheels.
- Remove the left inner fender splash shield.
- Remove the transaxle mount. Refer to
Transmission Mount Replacement
.
- Loosen the engine mount nuts at the frame.
Caution: Failure to disconnect the intermediate shaft from the rack and pinion
steering gear stub shaft can result in damage to the steering gear or to the
intermediate shaft. This damage may cause loss of steering control, which
could result in an accident and possible personal injury.
- Remove the pinch bolt at the intermediate steering shaft. Refer to Power
Rack and Pinion in Power Steering Gear and Pump.
- Remove the ball joints at the steering knuckle. Refer to Ball
Joint in Front Suspension.
- Support the right and the left frame sides with jackstands.
- Refer to Frame in Body Dimensions, Frame and Underbody in order
to remove the left side frame to body bolts.
- Loosen the right side frame to body bolts.
- Refer to Power Rack and Pinion in Power Steering Gear and Pump
in order to remove the left side steering rack bolt.
- Disconnect the wiring harness.
- Remove the left drive axle. Refer to Drive Axle in Drive Axle
On-Vehicle Service.
- Remove the transaxle mount bracket. Refer to
Transmission Mount Replacement
.
- Position the drain pan under the transmission.
- Remove the bolts.
- Remove the nuts.
- Remove the case side cover pan.
- Remove the gasket.
- Clean the case.
- Clean the side cover gasket surfaces.
Installation Procedure
- J 28467-360 Engine
Support Fixture
- J 28467-90 Engine
Support Fixture Adapters
- J 36462 Engine
Support Adapter Leg
- Install the case side cover pan.
- Install the gasket.
- Install the bolts.
Tighten
Tighten the bolts to 11 N·m (97 lb in).
Refer to
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
in General Information.- Install the nuts.
Tighten
Tighten the nuts to 8 N·m (71 lb in).
- Install the transaxle mount bracket. Refer to
Transmission Mount Replacement
.
- Install the left drive axle. Refer to Drive Axle in Drive Axle
On-Vehicle Service.
- Connect the wiring harness.
- Refer to Power Rack and Pinion in Power Steering Gear and Pump
in order to install the left side steering rack bolt.
- Refer to Frame in Body Dimensions, Frame and Underbody in order
to install the frame to body bolt.
- Remove the support from the frame.
Notice: When installing the intermediate shaft be sure that the shaft is seated
prior to pinch bolt installation. If the pinch bolt is inserted into the coupling
before shaft installation, the two matching shafts may disengage.
- Install the ball joints at the steering knuckle. Refer to Ball Joint
in Front Suspension.
- Install the pinch bolts at the intermediate steering shaft. Refer
to Power Rack and Pinion in Power Steering Gear and Pump.
- Install the engine mount at the frame.
- Install the transaxle mount. Refer to
Transmission Mount Replacement
.
- Install the left inner fender splash shield.
- Remove the left front wheel. Refer to Wheel Removal in Tires and
Wheels.
- Lower the vehicle.
- Remove the J 28467-360
, J 28467-90
, and J 36462
.
- Install the shift cable clip at the following components:
- Remove the crossover pipe.
- Remove the air cleaner.