GM Service Manual Online
For 1990-2009 cars only

Important: In order to avoid misdiagnosis, complete the Functional Check before beginning the vacuum diagnosis.

  1. Inspect vacuum supply to vacuum/electric solenoid (purple and black vacuum hoses) while engine is running:
  2. • Vacuum should be approximately 60 kPa (18 psi) with the engine running.
    • Vacuum should remain at approximately 60 kPa (18 psi) when the engine is turned OFF.
  3. Test each vacuum actuator by disconnecting the vacuum hose and applying vacuum directly to the actuator. Repair or replace as necessary.
  4. Reconnect all vacuum and electrical connections. Start the engine and cycle through the operating modes of the heater-A/C control while observing the valve actuators:
  5. • Inspect for vacuum to the mode valve actuators by noting the mode valve actuator position. When vacuum is applied, the actuator will retract, refer to the Air Delivery Vacuum Distribution table.
    • If the vacuum actuator retracts when the vacuum actuator should not, replace the heater-A/C control module assembly. Refer to Control Assembly Replacement in Instrument Panel, Gauges and Console.
    • If the vacuum actuator does not retract when the vacuum actuator should, inspect for vacuum leaks, collapsed vacuum hoses or binding valves. If OK, replace the vacuum/electric solenoid.

Air Delivery Vacuum Distribution

 

Defrost Solenoid

Heater Solenoid

B-Level Solenoid

Air Inlet-Recirc Solenoid

Air Inlet-Outside Solenoid

A/C Solenoid

Abnormal Condition Reference

Vacuum Hose Color

Yellow

Red

Brown

Orange

Orange

Blue

--

Vacuum Actuator

Heater/ Defrost Valve

Heater/ Defrost Valve

A/C Bi-Level Valve

Air Inlet Valve

Air Inlet Valve

A/C Bi-Level Valve

--

Off

Vent

Vent

Vent

Vacuum

Vent

Vent

Refer to Mode Actuator Replacement

Upper

Vent

Vacuum

Vent

Vacuum

Vent

Vacuum

Refer to Mode Actuator Replacement

Vent

Vent

Vacuum

Vent

Vacuum

Vent

Vent

Refer to Air Inlet Actuator Replacement

Lower

Vent

Vacuum

Vacuum

Vacuum

Vent

Vent

Refer to Defroster Valve Actuator Replacement

Defrost

Vacuum

Vent

Vacuum

Vacuum

Vent

Vent

Refer to Defroster Valve Actuator Replacement