Removal Procedure
Caution: Do not move the vehicle until a firm brake pedal is obtained. Air in
the brake system can cause loss of brakes with possible personal injury.
Notice: Do not allow components to hang from the flexible brake hoses as damage
to the hoses may occur. Some brake hoses have protective rings or covers to
prevent direct contact of the hose with other chassis parts. Besides causing
possible structural damage to the hose, excessive tension could cause the
hose rings to move out of their proper locations.
Notice: Brake hoses should not be crimped at any point, in order to prevent
the loss of brake fluid from any component.
- Raise and suitably support the vehicle. Refer to
Lifting and Jacking the Vehicle
in General Information.
- Remove the front tire and the front wheel. Refer to
Tire and Wheel Removal and Installation
Tires and
Wheels.
- Clean the dirt and foreign material from the brake hoses and fitting.
- Use a backup wrench on
the hose fitting in order to remove the brake pipe from the brake hose at
the bracket.
Do not bend the brake pipe or the bracket.
- Remove the retainer clip at the hose mounting bracket.
- Remove the hose from the bracket.
- Remove the following items
from the caliper (2) :
• | The brake hose bolt (4) |
• | Discard the two washers. |
Installation Procedure
- Install the following
items to the caliper (2) :
• | The brake hose bolt (4) |
• | The two new washers (3) |
• | Use 2 new washers, (in proper order) see illustration. |
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Lubricate the bolt
threads with brake fluid.
Tighten
Tighten the brake hose caliper bolt to 54 N·m (40 lb ft).
- Install the brake hose into the bracket.
There should not be any kinks in the hose.
Align the hose fitting with the notch in the bracket. Use the hose paint
stripe as a visual aid.
- Install the retainer clip onto the hose fitting at the bracket.
- Connect the brake pipe to the brake hose:
• | Use a backup wrench on the hose fitting. |
• | Do not bend the bracket or pipe. |
Tighten
Tighten the brake pipe tube nut to 15 N·m (11 lb ft).
- Install the front tire and the front wheel. Refer to
Tire and Wheel Removal and Installation
Tires and
Wheels.
- Ensure that the hose does not make contact with any part of the
suspension. Check the hose in extreme right and extreme left turn conditions.
If the hose makes contact, remove the hose and correct the condition.
- Lower the vehicle.
- Bleed the brakes. Refer to
Hydraulic Brake System Bleeding
.