Diagnosis
The following checks will help locate master cylinder malfunctions.
- Inspect for a cracked master cylinder casting.
- Inspect for brake fluid around the master cylinder. A leak is
present if there is at least one drop of fluid. A damp condition is not abnormal.
- Inspect for binding pedal linkage.
- If the pedal linkage and the pushrod length are correct, remove
the master cylinder reservoir cap and check for a distorted or swollen diaphragm.
- If a swollen diaphragm is found, substandard or contaminated brake
fluid is the probable cause. If the fluid if contaminated, use the following
procedure:
• | Disassemble and clean the serviceable components. |
• | Replace all of the non-serviceable components. |
• | Flush all of the pipes and the brake hoses. |