Removal Procedure
When you replace the radiator, transfer all of the fittings.
Notice: When adding coolant, use DEX-COOL® coolant. If silicated coolant
is added to the system, premature engine, heater core or radiator corrosion
may result. In addition, the engine coolant will require change sooner-at
50 000 km (30,000 mi) or 24 months.
- Remove the air cleaner and duct assembly.
- Drain the coolant. Refer to
Cooling System Draining and Filling
.
- Remove the engine strut brace bolts from the upper tie bar. Rotate
the strut and brace rearward. Refer to Engine Mount Strut Replacement in Engine
Mechanical.
Important: In order to prevent shearing of the rubber bushings, loosen the bolts
on the engine mount struts before swinging the strut.
- Remove the radiator upper bracket screws
and the brackets from the upper radiator mounting panel.
- Disconnect the radiator inlet hose and
the outlet hose and clamps from the radiator.
- Disconnect the electrical connector from the low coolant level
indicator module. Refer to
Coolant Level Indicator Module Replacement
.
- Disconnect the transaxle upper and lower oil cooler lines from
the radiator. Refer to Automatic Transaxle.
- Remove the radiator from the condenser, if equipped. Refer to
HVAC.
- Lift the radiator up and out from the vehicle.
- Remove the fan mounting bolts
and the fan.
- Remove the electrical connector from the fan.
Installation Procedure
- Install the radiator to the lower mounts.
- Connect the radiator to the condenser, if equipped. Refer to HVAC.
- Connect the transaxle upper and lower oil cooler lines to the
radiator.
Tighten
Tighten the nuts to 27 N·m (20 lb ft).
- Install the coolant level indicator module to the radiator. Connect
the module electrical connector. Refer to
Coolant Level Indicator Module Replacement
.
- Connect the radiator inlet hose and the
outlet hose and the clamps to the radiator.
- Connect the radiator overflow hose to the radiator filler neck.
- Install the upper radiator brackets and
screws.
Tighten
Tighten the screws to 24 N·m (18 lb ft).
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the fan and the fan mounting bolts
to the radiator.
Tighten
Tighten the bolts to 10 N·m (89 lb in).
- Install the electrical connector to the fan.
- Install the engine strut to the proper position. Refer to Engine
Mount Strut Replacement in Engine Mechanical.
- Refill the coolant. Refer to
Cooling System Draining and Filling
.
- Install the air cleaner and duct assembly.
Tighten
Tighten the bolt to 5 N·m (44 lb in).
Important: Use the air bleed vents, in order to properly fill a system that has
been completely drained.
- Start and run the engine. After the engine reaches normal operating
temperature, check for coolant leaks.