GM Service Manual Online
For 1990-2009 cars only

Diagnostic Instructions

    • Perform the Diagnostic System Check - Vehicle prior to using this diagnostic procedure.
    • Review Strategy Based Diagnosis for an overview of the diagnostic approach.
    •  Diagnostic Procedure Instructions provides an overview of each diagnostic category

DTC Descriptor

DTC P0128: Engine Coolant Temperature Below Thermostat Regulating Temperature

Diagnostic Fault Information

Circuit

Short to Ground

High Resistance

Open

Short to Voltage

Signal Performance

ECT Sensor Signal

P0117

P0118

P0118

P0118

P0116, P0128

Low Reference

--

P0118

P0118

P0118

P0128

Typical Scan Tool Data

ECT Sensor Temperature

Circuit

Normal Range

Short to Ground

Open

Short to Voltage

ECT Sensor Signal

-39 to +120°C (-38 to +248°F)

150°C (302°F)

-40°C (-40°F)

-40°C (-40°F)

Low Reference

--

--

-40°C (-40°F)

-40°C (-40°F)

Circuit/System Description

The engine coolant temperature (ECT) sensor is a variable resistor that measures the temperature of the engine coolant. The engine control module (ECM) supplies 5 volts to the ECT signal circuit and supplies a ground to the low reference circuit.

The purpose of both of this rationality diagnostic is to use the ECT sensor to determine if the engine coolant will heat up at the correct rate and also meet the calibrated target temperatures under various operating conditions.

The ECM uses the start-up ECT and the start-up intake air temperature (IAT) to begin the diagnostic calculation. The air flow into the engine is accumulated and vehicle speed, distance and engine run time are also factored to determine if the ECT does increase normally, and reach the calibrated target temperatures.

Conditions for Running the DTC

    • DTCs P0101, P0102, P0103, P0106, P0107, P0108, P0112, P0113, P0116, P0117, P0118, P0171, P0172, P0174, P0175, P0502, P0503 are not set.
    • The start-up IAT is more than -7°C (+19°F).
    • The start-up ECT is less than 70°C (158°F), when the IAT is above 10°C (50°F).
    • The start-up ECT is less than 50°C (122°F), when the IAT is below 10°C (50°F).
    • The engine run time is between 90 seconds and 22 minutes.
    • The vehicle has traveled more than 2.4 kilometers (1.5 miles) at more than 8 km/h (5 mph).
    • The accumulated airflow is between 20-75 g/s, with the minimum average airflow more than 10 g/s.
    • The fuel ethanol percentage is less than 85 percent.
    • This DTC runs once per ignition cycle within the enabling conditions.

Conditions for Setting the DTC

The ECM detects that the minimum ECT of 75°C (167°F) has not been met, when the IAT is more than 10°C (50°F).

OR

The ECM detects that the minimum ECT of 55°C (131°F) has not been met, when the IAT is less than 10°C (50°F).

Action Taken when the DTC Sets

DTC P0128 is type B DTC.

Conditions for Clearing the MIL/DTC

DTC P0128 is type B DTC.

Diagnostic Aids

Inspect the ECT sensor terminals for corrosion and for engine coolant leaking through the sensor.

Reference Information

Schematic Reference

Engine Controls Schematics

Connector End View Reference

Component Connector End Views

Electrical Information Reference

    •  Circuit Testing
    •  Testing for Intermittent Conditions and Poor Connections
    •  Wiring Repairs

Scan Tool Reference

Control Module References

Circuit/System Verification

  1. If the ignition has been OFF for 8 hours or more, the ECT and the IAT, should be within 6°C (11°F) of each other and also the ambient temperature. Ignition ON, engine OFF and use a scan tool to observe the IAT and the ECT sensor parameters.
  2. Use the scan tool to verify the proper operation of the engine cooling system fans.
  3. Caution: Under pressure, the temperature of the solution in the radiator can be considerably higher, without boiling. Removing the radiator cap while the engine is hot (pressure is high), will cause the solution to boil instantaneously, with explosive force. The solution will spew out over the engine, fenders, and the person removing the cap. Serious bodily injury may result. Flammable antifreeze, such as alcohol, is not recommended for use at any time. Flammable antifreeze could cause a serious fire.

  4. Ignition OFF.
  5. Inspect the cooling system for the proper engine coolant level. Refer to Cooling System Leak Testing and Cooling System Draining and Filling .
  6. Important: A critical analysis of the operation of the thermostat is necessary, to properly diagnose these DTCs.

  7. Verify the proper heat range, and the operation of the thermostat. Refer to Thermostat Diagnosis .

Circuit/System Testing

  1. Ignition OFF, and all electrical accessories OFF. Allow sufficient time for all of the control modules to power down before taking a resistance measurement.
  2. Disconnect the ECT sensor.
  3. Measure for a proper value of less than 10 ohms of resistance between the ECT low reference circuit and a known ground.
  4. If the resistance is more than 10 ohms, test the low reference circuit for a open/high resistance.
    If the ECT low reference circuit tests normal, then replace the ECM.
  5. Disconnect the ECM.
  6. Measure the ECT sensor signal for a proper value of less than 5 ohms of resistance between the ECT sensor harness and the ECM harness connectors.
  7. If the resistance is more than 5 ohms, repair the high resistance in the ECT sensor signal circuit.
  8. Remove and test the ECT sensor. Observer the component testing procedure below.
  9. If the resistance measurements of the ECT sensor are out of range, replace the sensor.
    If the ECT sensor tests normal and the DTC continues to set, then replace the ECM.

Component Testing

Measure and record the resistance of the ECT sensor at different ambient temperatures, and then compare those measurements to the Temperature Versus Resistance Table. Refer to Temperature Versus Resistance .

Repair Instructions

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

    •  Engine Coolant Temperature Sensor Replacement
    •  Engine Coolant Thermostat Replacement
    •  Engine Control Module Replacement for engine control module replacement, setup and programming.