Exhaust Manifold Cleaning and Inspection CSV HSV VXR8
Notice: Refer to Exhaust Service Caution in the Preface section.
- Before installation inspect for the following:
• | Damage to the gasket sealing surfaces. |
• | Distortion of exhaust manifold mating surface. |
• | Damage to the exhaust mounting holes. |
- Check for distortion on the mating surface of the
exhaust manifold (1) by using a straight edge (2) and a feeler gauge (3).
An exhaust manifold deck with warpage in excess of 0.25 mm (0.01 in)
within the 2 front or 2 rear runners or 0.5 mm (0.02 in)
overall, may cause an exhaust leak and may effect OBD II system performance.
Exhaust manifolds not within specifications must be replaced.
- Clean the exhaust manifold and catalytic converter flange mating surfaces.
Exhaust Manifold Cleaning and Inspection LWB SWB
Important: Do not use the exhaust manifold-to-cylinder
head gaskets again. Upon installation of the exhaust manifold, install a NEW gasket.
An incorrectly installed gasket or leaking exhaust system may effect on-board diagnostics (OBD)
II system performance.
- Clean the exhaust manifold and heat shield in solvent.
Caution: Refer to Safety Glasses Caution in the Preface section.
- Dry the exhaust manifold with compressed air.
- Visually inspect the exhaust manifolds for the following conditions:
• | Damage to the gasket sealing surfaces. |
• | Distortion of exhaust manifold mating surface. |
• | Damage to the exhaust mounting holes. |
- Check for distortion on the mating surface of the
exhaust manifold (3) by using a straight edge (1) and a feeler gauge (2).
An exhaust manifold deck with warpage in excess of 0.25 mm (0.01 in)
within the 2 front or 2 rear runners or 0.5 mm (0.02 in)
overall, may cause an exhaust leak and may effect OBD II system performance.
Exhaust manifolds not within specifications must be replaced.