Tools Required
| • | EN-48278 Fuel Tank Sender Wrench |
| • | CH-48482 Fuel Tank Sender Wrench |
Removal Procedure Up to 24th Aug 07
- Remove the fuel tank. Refer to Fuel Tank Replacement.
- Disconnect the secondary fuel tank module electrical connector (1).
- Rotate the cam lock ring (2) counter-clockwise using EN-48278 (1).
- Remove the cam lock ring (2) from the fuel tank.
- Carefully lift the secondary fuel tank module (1) from the fuel tank only enough to access the transfer tube (2).
- Remove the fuel supply tube (1). Refer to Plastic Collar Quick Connect Fitting Service.
- Remove the secondary fuel tank module (2) from the fuel tank.
- Remove the secondary fuel tank module seal (1) from the fuel tank.
Caution: Refer to Gasoline/Gasoline Vapors Caution in the Preface section.
Important: The cam lock ring (2) is a single use part and therefore must be discarded after removal.
Important: The secondary fuel tank module (1) is vertical in the installed position, but pivots for removal.
Do not reuse the seal.
Installation Procedure Up to 24th Aug 07
- Place the new secondary fuel tank module seal (1) in the locating groove on the fuel tank.
- Complete the following in order to connect the transfer tube (1) to the secondary fuel tank module (2).
- Carefully insert the secondary fuel tank module (2) into the fuel tank.
- Press the secondary fuel tank module (2) downward, aligning the module to the encapsulated ring.
- Install a NEW cam lock ring (2) to the fuel tank.
- Rotate the cam lock ring (2) clockwise using the EN-48278 (1) until fully seated.
- Connect the secondary fuel tank module electrical connector (1).
- Install the fuel tank. Refer to Fuel Tank Replacement.
| 2.1. | Grasp the transfer tube (1) from inside the fuel tank. |
| 2.2. | Position the module (2) near the module opening. |
| 2.3. | Connect the transfer tube (1) to the module (2). |
Important: Make sure the fuel level float is free from binding while inserting the module (2).
Removal Procedure From 25th Aug 07
- Remove the fuel tank. Refer to Fuel Tank Replacement.
- Disconnect the secondary fuel tank module electrical connector (1).
- Rotate the cam lock ring (2) counter-clockwise using the CH-48482 (1).
- Remove the cam lock ring (2) from the fuel tank.
- Carefully lift the secondary fuel tank module (1) from the fuel tank only enough to access the transfer tube (2).
- Remove the fuel supply tube (1). Refer to Plastic Collar Quick Connect Fitting Service.
- Remove the secondary fuel tank module (2) from the fuel tank.
- Remove the secondary fuel tank module seal (1) from the fuel tank.
Caution: Refer to Gasoline/Gasoline Vapors Caution in the Preface section.
Important: The cam lock ring (1) is a single use part and therefore must be discarded after removal.
Important: The secondary fuel tank module (1) is vertical in the installed position, but pivots for removal.
Do not reuse the seal.
Installation Procedure From 25th Aug 07
- Place the new secondary fuel tank module seal (1) in the locating groove on the fuel tank.
- Complete the following in order to connect the transfer tube (1) to the secondary fuel tank module (2).
- Carefully insert the secondary fuel tank module (2) into the fuel tank.
- Press the secondary fuel tank module (2) downward, aligning the module to the encapsulated ring.
- Install a NEW cam lock ring (2) to the fuel tank (3).
- Rotate the cam lock ring (2) clockwise using the CH-48482 (1) until fully seated.
- Connect the secondary fuel tank module electrical connector (1).
- Install the fuel tank. Refer to Fuel Tank Replacement.
| 2.1. | Grasp the transfer tube (1) from inside the fuel tank. |
| 2.2. | Position the module (2) near the module opening. |
| 2.3. | Connect the transfer tube (1) to the module (2). |
Important: Make sure the fuel level float is free from binding while inserting the module (2).
