GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 1999 🢒 Malibu 🢒 Engine 🢒 Engine Controls - 3.1L (LG8) 🢒 Exhaust Gas Recirculation Valve Replacement

Removal Procedure
  1. Turn OFF the ignition switch.

    2. Object Number: 16266 Size: SH
  2. Disconnect the electrical connector at the EGR valve.
  3. Remove the two base to flange nuts and remove the linear EGR valve assembly.

Installation Procedure

    Object Number: 16266 Size: SH

    Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  1. Install the linear EGR valve assembly - two nuts.

    2. Tighten
    Tighten the nuts to 30 N·m  (22 lb ft).

  2. Connect the electrical connector.