GM Service Manual Online
For 1990-2009 cars only

Removal Procedure


    Object Number: 69062  Size: SH
  1. Drain coolant. Refer to Cooling System Draining and Filling in engine cooling.
  2. Remove the air intake breather tube.
  3. Connect IAT electrical connector.
  4. Loosen both clamps on the air intake duct.
  5. Remove the air intake duct.

  6. Object Number: 69056  Size: SH
  7. Disconnect the IAC valve electrical connector.

  8. Object Number: 69065  Size: SH
  9. Disconnect the TP sensor electrical connector.

  10. Object Number: 294522  Size: SH
  11. Disconnect the accelerator controls cable. Refer toAccelerator Controls Cable Replacement .

  12. Object Number: 12689  Size: SH
  13. Remove the accelerator control cable bracket. Refer toAccelerator Controls Cable Bracket Replacement .

  14. Object Number: 12688  Size: SH
  15. Disconnect the throttle body coolant bypass hoses.
  16. Disconnect the heater pipe nut at the throttle body.
  17. Remove the nuts and bolts holding the throttle body to the intake manifold.
  18. Remove the throttle body assembly.

Installation Procedure

Notice: Do not use solvent of any type when cleaning the gasket surfaces on the intake manifold and the throttle body assembly, as damage to the gasket surfaces and throttle body assembly may result.

Use care in cleaning the gasket surfaces on the intake manifold and the throttle body assembly, as sharp tools may damage the gasket surfaces.


    Object Number: 12688  Size: SH
  1. Clean the gasket surface on the intake manifold and the throttle body assembly.
  2. Reinstall a new gasket, if necessary.
  3. Reinstall the throttle body assembly.
  4. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  5. Reinstall the throttle body retaining nuts and bolts (3).
  6. Tighten
    Tighten the throttle body retaining nuts and bolts to 28 N·m (21 lb ft).

  7. Connect the throttle body coolant bypass hoses.
  8. Connect the heater pipe nut at the throttle body.

  9. Object Number: 69056  Size: SH
  10. Connect the IAC valve electrical connector.

  11. Object Number: 69065  Size: SH
  12. Connect the TP sensor electrical connector.

  13. Object Number: 12689  Size: SH
  14. Reinstall the accelerator control cable bracket. Refer toAccelerator Controls Cable Bracket Replacement .

  15. Object Number: 294522  Size: SH
  16. Connect the accelerator and cruse controls cable. Refer toAccelerator Controls Cable Replacement .

  17. Object Number: 69062  Size: SH
  18. Reinstall the air intake duct.
  19. Refill the coolant. Refer to Cooling System Draining and Filling in engine cooling.
  20. Important: The throttle should operate freely without binding between full closed and wide open throttle.

  21. Inspect and check for complete throttle opening and closing positions by operating the accelerator pedal. Also check for poor carpet fit under the accelerator pedal.
  22. Tighten both clamps on the air intake duct.
  23. Reinstall the breather tube.
  24. Connect the IAT electrical connector.