Caution: Place a dry chemical (Class B) fire extinguisher near the area before
performing a Fuel Tank Leak Check. Before removing the fuel tank
for a suspected leak, make sure that the fuel pipes or the tubes are not leaking
onto the tank. Once removed, make sure that the fuel is not leaking around
the fuel sender O-ring. Failure to follow these precautions may result in
personal injury.
- Relieve fuel system pressure. Refer toFuel
Pressure Relief Procedure
.
- Remove fuel tank. Refer toFuel Tank Replacement
.
- Plug all outlets as follows:
• | Install filler neck and vent hoses, upper neck assembly and install
filler cap. |
• | Install fuel tank sender with seal and plug fuel lines. |
• | Install a short piece of fuel line on fuel tank meter vent tube. |
- Apply air pressure to tank through vent tube. When air can be
heard escaping from filler neck cap. Approximately 7 to 10 kPa (1 to
1.5 psi), pinch the fuel line hose to retain pressure.
- Test suspect area for leaks with soap solution or by submersion.
If leak is noted, replace tank. Refer to Fuel Tank Replacement
.