GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 1999 🢒 Malibu 🢒 Engine 🢒 Engine Controls - 3.1L 🢒 Accelerator Pedal Replacement

Removal Procedure

    Object Number: 69259 Size: SH
  1. Remove the left instrument panel sound insulator. Refer to Instrument Panel Insulator Panel Replacement - Left Side in Instrument Panel, Gages and Console.
  2. Remove the accelerator cable from accelerator pedal.
  3. Remove the accelerator pedal nuts to cowl.
  4. Remove the accelerator pedal assembly.

Installation Procedure

    Object Number: 69259 Size: SH
  1. Install the accelerator pedal assembly.

    2. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  2. Install the accelerator pedal nuts to cowl.

    3. Tighten
    Tighten the accelerator pedal nuts at cowl to 30 N·m (25 lb ft).

  3. Install the accelerator cable to the accelerator pedal
  4. Install the left instrument panel sound insulator. Refer to Instrument Panel Insulator Panel Replacement - Left Side in Instrument Panel, Gages and Console.
  5. Inspect and check for complete throttle opening and closing positions by operating the accelerator pedal. Also check for poor carpet fit under the accelerator pedal.
  6. Inspect the throttle should operate freely without binding between full closed and wide open throttle.