GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 1999 🢒 Malibu 🢒 Body and Accessories 🢒 Wiring Systems 🢒 Fuel Level Sensor Replacement

Removal Procedure

    Object Number: 61936 Size: SH
  1. Relieve fuel system pressure. Refer to Fuel Pressure Relief Procedure .
  2. Drain fuel tank. Refer to Fuel Tank Draining Procedure .
  3. Remove the fuel tank. Refer to Fuel Tank Replacement Removal Procedure.
  4. Remove the fuel sender assembly. Refer to Fuel Sender Assembly Replacement .
  5. Remove the fuel level sensor from modular fuel sender.

Installation Procedure

    Object Number: 61936 Size: SH
  1. Install the fuel level sensor to modular fuel sender.
  2. Reinstall the fuel sender assembly. Refer to Fuel Sender Assembly Replacement .
  3. Reinstall the fuel tank. Refer to Fuel Tank Replacement Removal Procedure.
  4. Lower the vehicle.
  5. Refill tank and reinstall the fuel fill cap.
  6. Inspect for fuel leaks.
    7. 6.1. Turn the ignition switch ON for 2 seconds.
    6.2. Turn the ignition switch OFF for 10 seconds.
    6.3. Turn the ignition switch ON.
    6.4. Check for fuel leaks.