Water Pump Replacement for Chevrolet Malibu 2001
Removal Procedure
- Drain the cooling system.
Refer to
Cooling System Draining and Filling
.
- Loosen the water pump pulley bolts.
- Remove the drive belt. Refer to
Drive Belt Replacement
in Engine Mechanical - 3.1 L.
- Remove the water pump
pulley bolts and pulley.
- Remove the water pump bolts, pump and gasket.
- Clean the water pump mating surfaces.
Installation Procedure
- Install the water pump
gasket and pump (1).
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the water pump bolts.
Tighten
Tighten the water pump bolts to 10 N·m (89 lb in).
- Install the water pump
pulley and bolt until snug.
- Install the drive belt. Refer to
Drive Belt Replacement
in Engine Mechanical - 3.1 L.
- Tighten the water pump pulley bolts.
Tighten
Tighten the water pump pully bolts to 25 N·m (18 lb ft).
- Fill the cooling system. Refer to
Cooling System Draining and Filling
.
- Inspect for leaks.