GM Service Manual Online
For 1990-2009 cars only
Makes
🢒
Chevrolet
🢒
2003
🢒
Malibu
🢒
Transmission/Transaxle
🢒
Automatic Transaxle - 4T40-E/4T45-E
🢒 Control Valve Body Cover Gasket Replacement
Tools Required
•
J 41227
Shaft Sleeve Removal Tool
•
J 41228
Stub Shaft Seal Installer
•
J 41102-1A
Case Cover Seal Installer
Removal Procedure
Caution:
Refer to
Vehicle Lifting Caution
in the Preface section.
Raise the vehicle.
Remove the drive axle assembly. Refer to
Wheel Drive Shaft Replacement
in Wheel Drive Shafts.
Use a medium screwdriver and a mallet in order to remove the case cover seal.
Remove the drive axle retaining clip from the output axle.
Use the
J 41227
in order to remove the sleeve from the output axle shaft.
Clean and inspect the seal bore.
Use fine sand paper in order to remove any burrs or nicks. Clean the entire area after any sanding.
Installation Procedure
Use the
J 41102-1A
and a mallet in order to install the new case cover seal.
Use the
J 41228
in order to install a new sleeve on the output axle. Install the
J 41228
so that the collar is in the snap ring groove.
Install the axle shaft retaining clip onto the output axle.
Install the drive axle assembly. Refer to
Wheel Drive Shaft Replacement
in Wheel Drive Shafts.
Lower the vehicle.
Inspect the shaft sleeve for leaks.
Inspect the transmission oil level. Refer to
Transmission Fluid Check
.