GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2003 🢒 Malibu 🢒 HVAC 🢒 Heating, Ventilation and Air Conditioning 🢒 Lap Air Outlet Replacement

Removal Procedure
  1. Remove the screws (3) from the lap air outlet deflector (2).

    2. Object Number: 891562 Size: SH
  2. With a flat-bladed tool remove the deflector (2) from the I/P carrier (1).

Installation Procedure

    Object Number: 891562 Size: SH
  1. Install the deflector (2) to the I/P carrier (1).

    2. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  2. Install the screws (3) to the deflector (2).

    3. Tighten
    Tighten the screws to 1.5 N·m (13 lb in).