GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2003 🢒 Malibu 🢒 HVAC 🢒 Heating, Ventilation and Air Conditioning 🢒 Air Temperature Door Replacement

Removal Procedure

    Object Number: 1337190 Size: SH
  1. Remove HVAC module assembly. Refer to HVAC Module Assembly Replacement .
  2. Remove two screws (1) from temperature valve actuator (2).
  3. Remove temperature valve actuator (2) from HVAC module.

    4. Object Number: 1337197 Size: SH
  4. Remove screws from heater core cover (1).
  5. Remove heater core cover (1) from HVAC module.

    6. Object Number: 1337201 Size: SH
  6. Remove heater core clamp screw (1).
  7. Remove heater core (2) from HVAC module.

    8. Object Number: 1337208 Size: SH
  8. Remove front heater core case cover screw (1).
  9. Remove front heater core case cover from HVAC module.

    10. Object Number: 1337211 Size: SH
  10. Remove air temperature door from HVAC module.

Installation Procedure

    Object Number: 1337211 Size: SH
  1. Install air temperature door to HVAC module assembly.

    2. Object Number: 1337208 Size: SH
  2. Install front heater core case cover in HVAC module.

    3. Notice: Refer to Fastener Notice in the Preface section.

  3. Install front heater core case cover screw (1).

    4. Tighten
    Tighten screws to 1 N·m (9 lb in).


    Object Number: 1337201 Size: SH
  4. Install heater core (2) in HVAC module.
  5. Install heater core clamp screw (1).

    6. Tighten
    Tighten heater clamp screw to 1 N·m (9 lb in).


    Object Number: 1337197 Size: SH
  6. Install heater core cover.
  7. Install heater core cover screws.

    8. Tighten
    Tighten heater core case cove screw to 1 N·m (9 lb in).


    Object Number: 1337190 Size: SH
  8. Install temperature valve actuator (2).
  9. Install temperature valve actuator screws.

    10. Tighten
    Tighten temperature valve actuator screws to 2 N·m (18 lb in).

  10. Install HVAC module assembly. Refer to HVAC Module Assembly Replacement .