GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2003 🢒 Malibu 🢒 Body and Accessories 🢒 Doors 🢒 Front Side Door Wiring Harness Replacement

Removal Procedure
  1. Position the front door window to the full up position.
  2. Remove the front door water deflector. Refer to Front Side Door Water Deflector Replacement .
  3. Remove the carpet retainer. Refer to Carpet Retainer Replacement in Interior Trim.

    4. Object Number: 737650 Size: SH
  4. Disconnect the rubber conduit from the front door pillar.

    5. Object Number: 590994 Size: SH
  5. Disconnect the front door wiring harness (1) from the main body wiring harness at the front door pillar.
  6. Remove the front door wiring harness (1) through the opening in the front door pillar.

    7. Object Number: 804633 Size: SH
  7. Disconnect the rubber conduit from the front door.
  8. Disconnect the front door wiring harness from the front door components.
  9. Disconnect the front door wiring harness rosebuds from the front door.
  10. Route the front door wiring harness through the opening in the front door and remove the front door wiring harness from the front door.

Installation Procedure

    Object Number: 804633 Size: SH
  1. Position the front door wiring harness to the front door.
  2. Route the front door wiring harness through the opening in the front door.
  3. Connect the front door wiring harness rosebuds to the front door.
  4. Connect the front door wiring harness to the front door components.
  5. Connect the rubber conduit to the front door.

    6. Object Number: 590994 Size: SH
  6. Route the front door wiring harness (1) through the opening in the front door pillar.
  7. Connect the front door wiring harness (1) to the main body wiring harness at the front door pillar.

    8. Object Number: 737650 Size: SH
  8. Connect the rubber conduit to the front door pillar.
  9. Install the carpet retainer. Refer to Carpet Retainer Replacement

    10. in Interior Trim.

  10. Install the front door water deflector. Refer to Front Side Door Water Deflector Replacement .