GM Service Manual Online
For 1990-2009 cars only
Makes
🢒
Chevrolet
🢒
2005
🢒
Malibu
🢒
Engine
🢒
Engine Electrical
🢒 Heater Outlet Hose Replacement
Heater Outlet Hose Replacement L61
Special Tools
J 38185
Hose Clamp Pliers
Removal Procedure
Drain the coolant. Refer to
Cooling System Draining and Filling
.
Remove the surge tank from the surge tank bracket.
Reposition the heater outlet hose clamp at the heater core using the
J 38185
.
Reposition the heater outlet hose clamp at the engine using the
J 38185
.
Remove the heater outlet hose from the heater core.
Remove the heater outlet hose from the engine.
Remove both heater outlet hose clamps from the heater outlet hose.
Installation Procedure
Install both heater outlet hose clamps to the heater outlet hose.
Install the heater outlet hose to the engine.
Install the heater outlet hose to the heater core.
Reposition the heater outlet hose clamp at the engine using the
J 38185
.
Reposition the heater outlet hose clamp at the heater core using the
J 38185
.
Install the surge tank to the surge tank bracket.
Fill the coolant. Refer to
Cooling System Draining and Filling
.
Heater Outlet Hose Replacement LX9
Tools Required
J 38185
Hose Clamp Pliers
Removal Procedure
Drain the coolant. Refer to
Cooling System Draining and Filling
in Engine Cooling.
Remove the surge tank from the surge tank bracket.
Reposition the heater outlet hose clamp at the heater core using the
J 38185
.
Reposition the heater outlet hose clamp at the engine using the
J 38185
.
Remove the heater outlet hose from the heater core.
Remove the heater outlet hose from the engine.
Remove both heater outlet hose clamps from the heater outlet hose.
Installation Procedure
Install both heater outlet hose clamps to the heater outlet hose.
Install the heater outlet hose to the engine.
Install the heater outlet hose to the heater core.
Reposition the heater outlet hose clamp at the engine using the
J 38185
.
Reposition the heater outlet hose clamp at the heater core using the
J 38185
.
Install the surge tank to the surge tank bracket.
Fill the coolant. Refer to
Cooling System Draining and Filling
in Engine Cooling.