GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2005 🢒 Malibu 🢒 HVAC 🢒 HVAC Systems - Automatic 🢒 Duct Air Temperature Sensor Replacement - Upper

Removal Procedure
  1. Remove the left closeout panel. Refer to Instrument Panel Insulator Panel Replacement - Left Side in Instrument Panel, Gages and Console.
  2. Remove the knee bolster. Refer to Knee Bolster Replacement in Instrument Panel, Gages and Console.

    3. Object Number: 1203600 Size: SH
  3. Twist and pull the upper air temperature sensor from the upper right air outlet duct.
  4. Remove the upper air temperature sensor wire harness connector.

Installation Procedure
  1. Install the upper air temperature sensor wire harness.

    2. Object Number: 1203600 Size: SH
  2. Install the upper air temperature sensor.
  3. Install the knee bolster. Refer to Knee Bolster Replacement in Instrument Panel, Gages and Console.
  4. Install the left closeout panel. Refer to Instrument Panel Insulator Panel Replacement - Left Side in Instrument Panel, Gages and Console.