GM Service Manual Online
For 1990-2009 cars only

Exhaust Muffler Replacement Sedan LS,LT, Maxx LT

Removal Procedure


    Object Number: 1523750  Size: SH
  1. Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
  2. If equipped with a 2.2L (L61) engine, remove the intermediate pipe to muffler nuts.

  3. Object Number: 1459614  Size: SH
  4. If equipped with a 3.5L (LX9) engine, remove the rear catalytic converter to muffler nuts.

  5. Object Number: 1238995  Size: SH
  6. With the aid of an assistant , remove the muffler from the hangers.

Installation Procedure


    Object Number: 1238995  Size: SH

    Important: Replace the muffler hangers any time the exhaust system is removed from the vehicle. Do not use any mineral oil based lubricants or sharp tools when installing new exhaust system hangers.

  1. With the aid of an assistant, install the muffler to the hangers.
  2. Notice: Refer to Fastener Notice in the Preface section.


    Object Number: 1459614  Size: SH
  3. If equipped with a 3.5L (LX9) engine, remove the rear catalytic converter to muffler nuts.
  4. Tighten
    Tighten the nuts to 30 N·m (22 lb ft).


    Object Number: 1523750  Size: SH
  5. If equipped with a 2.2L (L61) engine, install the intermediate pipe to muffler nuts.
  6. Tighten
    Tighten the nuts to 30 N·m (22 lb ft).

  7. Lower the vehicle.

Exhaust Muffler Replacement Sedan SS, Maxx SS

Removal Procedure

  1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .

  2. Object Number: 1684834  Size: SH
  3. With the aid of an assistant, remove the muffler from the hangers.

  4. Object Number: 1684165  Size: SH
  5. Remove the rear catalytic converter to muffler nuts.
  6. Remove the muffler assembly.

Installation Procedure


    Object Number: 1684834  Size: SH
  1. With the aid of an assistant, position the muffler assembly.

  2. Object Number: 1684165  Size: SH
  3. Install the rear catalytic converter to muffler nuts.
  4. Install the muffler insulators to the hangers.
  5. Lower the vehicle.

Exhaust Muffler Replacement Sedan LTZ, Maxx LTZ

Removal Procedure

  1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.

  2. Object Number: 1684165  Size: SH
  3. Remove the rear catalytic converter to muffler nuts.

  4. Object Number: 1684835  Size: SH
  5. With the aid of an assistant, remove the muffler from the hangers (Maxx shown, Maxx SS similar).
  6. Remove the muffler assembly.

Installation Procedure


    Object Number: 1684835  Size: SH
  1. With the aid of an assistant, position the muffler assembly (Maxx shown, Maxx SS similar).
  2. Install the muffler insulators to the hangers.

  3. Object Number: 1684165  Size: SH
  4. Install the rear catalytic converter to muffler nuts.
  5. Lower the vehicle.