Tools Required
• | J 37872
Universal Spanner Wrench |
Removal Procedure
- Raise the vehicle. Refer to
Lifting and Jacking the Vehicle
.
- Remove the right front fender liner. Refer to
Front Fender Liner Replacement
.
- Remove the right radiator air deflector retainers.
- Remove the right radiator air deflector.
- Remove the engine drive belt. Refer to
Drive Belt Replacement
.
Important: Discharge of the A/C system is not required.
- Remove the compressor mounting bolts.
- Remove the compressor from the engine with compressor line attached.
Important: Remove the 3 adjustable dowels from the
J 37872
.
Install three 5/16 x 1 inch bolts in place of the dowels.
- Remove and discard the compressor clutch plate bolt.
Use the
J 37872
to hold the compressor clutch plate from turning.
- Remove the compressor clutch plate from the compressor.
- Remove the compressor pulley snap ring using the
J 6083
.
- Remove the compressor pulley from the compressor.
- Remove the compressor clutch coil snap ring using the
J 6083
.
- Remove the compressor clutch coil from the compressor.
Installation Procedure
- Carefully clean the clutch plate bolt threads with a M6x1.0 tap. Carefully blow out debris with compressed air.
- Install the compressor clutch coil to the compressor.
- Install the compressor clutch coil snap ring using the
J 6083
.
- Install the compressor pulley to the compressor.
- Install the compressor pulley snap ring using the
J 6083
.
- Place a small amount of oil on the 0.4 mm (0.016 in) air gap shim and place inside the clutch drive plate.
- Install the compressor clutch plate to the compressor.
Important: Make certain that the drive plate does not drag against the pulley when the pulley is rotated.
- Measure the air gap between the pulley and the drive plate. Adjust the shims to achieve a 0.3-0.6 mm (0.012-0.024 in) air gap.
Important: Make certain that the new drive plate bolt has colored adhesive on at least 5 threads.
- Install the clutch drive plate bolt.
Notice: Refer to Fastener Notice in the Preface section.
- Tighten the compressor clutch drive plate bolt.
Use the
J 37872
to hold the compressor clutch plate from turning.
Tighten
Tighten the bolt to 12 N·m (106 lb in).
- Install the compressor to the engine.
- Install the compressor mounting bolts.
Tighten
Tighten the bolt to 50 N·m (37 lb ft).
- Install the engine drive belt. Refer to
Drive Belt Replacement
.
Important: Radiator air deflectors must be properly installed or reduced A/C and engine cooling system performance could occur.
- Install the right radiator air deflector.
- Install the right radiator air deflector retainers.
- Install the right front fender liner. Refer to
Front Fender Liner Replacement
.
- Lower the vehicle.