Removal Procedure
Caution: To help avoid personal injury, be careful when working in the vicinity of the generator battery disconnect
control module. Internal components will still be live, 36V potential, even when the cover has been opened or removed.
- Disconnect the hybrid battery. Refer to
Hybrid Battery Service Disconnect/Connect.
- Remove the plastic nut (2) from the generator battery disconnect control module negative stud.
- Remove the 36-volt negative battery cable lead (1) from the generator battery disconnect control module negative stud.
- Remove the 36-volt negative battery cable ground nut (1).
- Remove the 36-volt negative battery cable (1) from the vehicle.
Installation Procedure
- Install the 36-volt negative battery cable (1) to the vehicle.
Notice: Refer to Fastener Notice in the Preface section.
- Install the 36 volt negative battery cable ground nut (1).
Tighten
Tighten the nut to 9 N·m (80 lb in).
Important: Position the plastic nut to the negative battery cable and ensure that the nipple is inserted to the terminal prior to installing the negative cable to the generator battery, Otherwise damage to the nut may occur.
- Position the plastic nut (2) to the 36-volt negative battery cable lead ensuring that the nipple on the plastic nut is inserted through the hole in the terminal.
- Install the 36-volt negative battery cable lead (1) and nut to the generator battery disconnect module negative stud.
Tighten
Tighten the nut to 10.7 N·m (95 lb in).
- Connect the hybrid battery. Refer to
Hybrid Battery Service Disconnect/Connect.