• | Perform the Diagnostic System Check - Vehicle prior to using this diagnostic procedure. |
• | Review Strategy Based Diagnosis for an overview of the diagnostic approach. |
• | Diagnostic Procedure Instructions provides an overview of each diagnostic category. |
Each battery module has a separate temperature sensor, or thermistor. These sensors are serviced as a pair (2 sensors for each battery module). The battery module must be removed from the vehicle in order to access the thermistors. These sensors receive power and provide a battery temperature feedback signal to the battery energy control module (BECM), through the generator battery temperature sensor wiring harness.
The battery temperature sensor is a 2-wire 10k ohm thermistor. The BECM supplies 5 volts and a low reference circuit to determine battery temperature.
The engine is running.
Temperature sensor less than 0.5 volt.
Temperature sensor greater than 4.5 volts.
If more than 2 circuit faults are detected the hybrid system is disabled.
The affected battery temperature sensor returns to a normal operating range.
Hybrid Energy Storage Schematics
Generator Battery Carrier Description and Operation
Control Module References for scan tool information
J 35616 GM Approved Terminal Test Kit
With a scan tool observe the battery temperature sensor parameter for the affected sensor. The parameter should display greater than 0.5 volt to pass.
With a scan tool observe the battery temperature sensor parameter for the affected sensor. The parameter should display less than 4.5 volts.
Caution: To help avoid personal injury, additional precautions must be taken prior to working on the generator control module or the generator starter. After removing the 36V battery cables from the generator battery, remove both engine wiring harness connectors from the generator control module. Wait at least 5 minutes and then remove the generator control module cover. Verify voltage levels at all 36V, 12V, and 3-phase connections, are less than 3 volts using a DMM before proceeding.
Caution: To help avoid personal injury, be careful when working in the vicinity of the generator battery disconnect control module. Internal components will still be live, 36V potential, even when the cover has been opened or removed.
Important: Use the following list to identify the appropriate terminals to test:
Battery 1A temperature sensor terminals 3 and 4
Battery 1B temperature sensor terminals 5 and 6
Battery 2A temperature sensor terminals 7 and 8
Battery 2B temperature sensor terminals 13 and 14
Battery 3A temperature sensor terminals 15 and 16
Battery 3B temperature sensor terminals 17 and 18
Important: In order to avoid damaging BECM X1 and X2 connector terminals, the proper test probes should be used. The proper test probes are as follows:
• | J-35616-65B for female terminals |
• | J-35616-64B for male terminals |
Important: The following test must be performed when the battery pack has equalized at room temperature. An increase or decrease in temperature will cause resistance to change and may result in invalid test results.
⇒ | If not within the specified range, test or replace the applicable temperature sensor. |
Perform the Diagnostic Repair Verification after completing the diagnostic procedure.
• | Control Module References for BECM replacement, setup, and programming |