GM Service Manual Online
For 1990-2009 cars only
Makes
🢒
Chevrolet
🢒
2009
🢒
Malibu
🢒
Engine
🢒
Engine Cooling
🢒 Coolant Heater Replacement
Coolant Heater Replacement LY7
Removal Procedure
Turn the ignition OFF.
Raise and support the vehicle. Refer to
Lifting and Jacking the Vehicle
.
Remove the rear transmission Mount. Refer to
Transmission Rear Mount Replacement
Disconnect the coolant heater cord from the coolant heater.
Remove the coolant heater.
Installation Procedure
Install the coolant heater.
Connect the coolant heater cord to the coolant heater.
Install the rear transmission Mount. Refer to
Transmission Rear Mount Replacement
Lower the vehicle.
Coolant Heater Replacement LZ4
Removal Procedure
Drain the cooling system. Refer to
Cooling System Draining and Filling
.
Disconnect the engine coolant heater cord (1) from the engine coolant heater.
Remove the engine coolant heater.
Clean the engine coolant heater opening.
Installation Procedure
Caution:
Refer to
Fastener Caution
in the Preface section.
Apply sealer GM P/N 12346004 (Canadian P/N 10953480) or equivalent to the threads of the engine coolant heater, if necessary.
Install the engine coolant heater and tighten to
60 N·m (44 lb ft)
.
Connect the engine coolant heater cord (1) to the engine coolant heater.
Lower the vehicle.
Fill the cooling system. Refer to
Cooling System Draining and Filling
.
Inspect for leaks.
Coolant Heater Replacement LAT
Removal Procedure
Raise and support vehicle. Refer to
Lifting and Jacking the Vehicle
.
Disconnect the coolant heater cord (1).
Remove the coolant heater bolt.
Remove the coolant heater.
Installation Procedure
Install the coolant heater.
Caution:
Refer to
Fastener Caution
in the Preface section.
Install the coolant heater bolt and tighten to
10 N·m (89 lb in)
.
Connect the coolant heater cord (1).
Lower the vehicle.
Coolant Heater Replacement LE5
Removal Procedure
Remove the air cleaner assembly. Refer to
Air Cleaner Assembly Replacement
.
Disconnect the coolant heater cord.
Remove the coolant heater bolt.
Remove the coolant heater.
Installation Procedure
Install the coolant heater.
Caution:
Refer to
Fastener Caution
in the Preface section.
Install the coolant heater bolt and tighten to
10 N·m (89 lb in)
.
Connect the coolant heater cord.
Install the air cleaner assembly. Refer to
Air Cleaner Assembly Replacement
.