GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2009 🢒 Malibu 🢒 Engine 🢒 Engine Cooling 🢒 Radiator Outlet Hose Replacement

Radiator Outlet Hose Replacement LE5

Special Tools

J 38185 Hose Clamp Pliers

Removal Procedure

    Object Number: 1203448 Size: SH
  1. Drain the coolant. Refer to Cooling System Draining and Filling.
  2. Reposition the radiator outlet hose clamp at the radiator using the J 38185 .
  3. Remove the radiator outlet hose from the radiator.
  4. Reposition the radiator outlet hose clamp at the engine using the J 38185 .
  5. Remove the radiator outlet hose from the engine.
  6. Remove the radiator outlet hose clamps from the radiator outlet hose.

Installation Procedure
  1. Install the radiator outlet hose clamps to the radiator outlet hose.

    2. Object Number: 1203448 Size: SH
  2. Install the radiator outlet hose to the engine.
  3. Reposition the radiator outlet hose clamp at the engine using the J 38185 .
  4. Install the radiator outlet hose to the radiator.
  5. Reposition the radiator outlet hose clamp at the radiator using the J 38185 .
  6. Fill the coolant. Refer to Cooling System Draining and Filling.

Radiator Outlet Hose Replacement LZE, LZ4


Object Number: 1765247 Size: SF

Callout

Component Name

Warning: With a pressurized cooling system, the coolant temperature in the radiator can be considerably higher than the boiling point of the solution at atmospheric pressure. Removal of the surge tank cap, while the cooling system is hot and under high pressure, causes the solution to boil instantaneously with explosive force. This will cause the solution to spew out over the engine, the fenders, and the person removing the cap. Serious bodily injury may result.

Preliminary Procedure

Drain the cooling system. Refer to Cooling System Draining and Filling.

1

Radiator Outlet Hose

Procedure

Reposition the 2 radiator hose clamps using the J 38185 .

Special Tools

J 38185 Hose Clamp Pliers

Radiator Outlet Hose Replacement LAT


Object Number: 1765510 Size: SF

Callout

Component Name

Warning: With a pressurized cooling system, the coolant temperature in the radiator can be considerably higher than the boiling point of the solution at atmospheric pressure. Removal of the surge tank cap, while the cooling system is hot and under high pressure, causes the solution to boil instantaneously with explosive force. This will cause the solution to spew out over the engine, the fenders, and the person removing the cap. Serious bodily injury may result.

Preliminary Procedures

  1. Drain the cooling system. Refer to Cooling System Draining and Filling.
  2. Remove the electronic control module (ECM). Refer to Engine Control Module Replacement.

1

Radiator Outlet Hose

Procedure

Reposition the 2 radiator hose clamps using the J 38185 .

Special Tools

J 38185 Hose Clamp Pliers

Radiator Outlet Hose Replacement LY7


Object Number: 1765321 Size: SF

Callout

Component Name

Warning: With a pressurized cooling system, the coolant temperature in the radiator can be considerably higher than the boiling point of the solution at atmospheric pressure. Removal of the surge tank cap, while the cooling system is hot and under high pressure, causes the solution to boil instantaneously with explosive force. This will cause the solution to spew out over the engine, the fenders, and the person removing the cap. Serious bodily injury may result.

Preliminary Procedures

  1. Drain the cooling system. Refer to Cooling System Draining and Filling.
  2. Remove the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement

1

Radiator Outlet Hose

Procedure

Reposition the 2 radiator hose clamps using the GE-47622 or J 38185 .

Special Tools

    • GE-47622
    • J 38185