Special Tools
J 45059
Angle Meter
Removal Procedure
- Relieve the fuel system pressure. Refer to
Fuel Pressure Relief.
- Remove the air cleaner outlet duct. Refer to
Air Cleaner Outlet Duct Replacement.
- Remove the fuel feed line retainer (1) from the fuel line bracket.
- Disconnect the fuel feed line quick connect fitting (3) from the fuel rail. Refer to
Metal Collar Quick Connect Fitting Service.
- Disconnect the evaporative emission (EVAP) line quick connect fitting (2) from the EVAP purge solenoid. Refer to
Plastic Collar Quick Connect Fitting Service.
- Cap the fuel rail pipe and the EVAP purge solenoid in order to prevent possible fuel and/or EVAP system contamination.
- Remove the brake, fuel, and EVAP pipe clips (1, 2) from the studs on the
front of dash.
- Remove the brake pipes from the clips.
- Raise and support the vehicle. Refer to
Lifting and Jacking the Vehicle.
- Remove the right rear frame bolts (4).
- Remove the right rear frame reinforcement (3).
- Disconnect the fuel tank fuel feed pipe quick connect fitting (1) from the chassis fuel feed pipe (3).
Refer to
Plastic Collar Quick Connect Fitting Service.
- Disconnect the fuel tank EVAP pipe quick connect fitting (2) from the chassis EVAP pipe (4). Refer to
Plastic Collar Quick Connect Fitting Service.
- Cap the chassis fuel and EVAP pipes in order the prevent possible fuel and/or EVAP system contamination.
- Remove the brake, fuel and EVAP pipe retainers (5) from the underbody studs.
- Remove the brake pipes from the retainers.
- Remove the fuel feed/EVAP pipe assembly from the vehicle.
- Place the pipe assembly on a work bench.
- Open and remove the upper fuel feed/EVAP pipe retainer (3).
- Open and remove the front of dash fuel feed/EVAP pipe retainers (4).
- Open and remove the underbody retainers (5).
- Replace any retainers as necessary.
Installation Procedure
- Install and close the underbody retainers (5).
- Install and close the front of dash fuel feed/EVAP pipe retainers (4).
- Install and close the upper fuel feed/EVAP pipe retainer (3).
- Position the fuel feed/EVAP pipe assembly to the vehicle.
- Install the brake pipes to the retainers.
- Install the brake, fuel and EVAP pipe retainers (5) to the underbody studs.
- Remove the caps from the chassis fuel and EVAP pipes.
- Connect the fuel tank EVAP pipe quick connect fitting (2) to the chassis EVAP pipe (4). Refer to
Plastic Collar Quick Connect Fitting Service.
- Connect the fuel tank fuel feed pipe quick connect fitting (1) to the chassis fuel feed pipe (3). Refer to
Plastic Collar Quick Connect Fitting Service.
- Install the right rear frame reinforcement (3).
Caution: Refer to Fastener Caution in the Preface section.
- Install the right rear frame bolts (4) and tighten to
100 N·m (74 lb ft) plus an additional 90 degrees using the
J 45059
.
- Lower the vehicle.
- Install the brake pipes to the clips.
- Install the brake, fuel, and EVAP pipe clips (1, 2) to the studs on the front of dash.
- Remove the caps from the fuel rail pipe and the EVAP purge solenoid.
- Connect the EVAP line quick connect fitting (2) to the EVAP purge solenoid. Refer to
Plastic Collar Quick Connect Fitting Service.
- Connect the fuel feed line quick connect fitting (3) to the fuel rail. Refer to
Metal Collar Quick Connect Fitting Service.
- Install the fuel feed line retainer (1) to the fuel line bracket.
- Install the air cleaner outlet duct. Refer to
Air Cleaner Outlet Duct Replacement.
- Connect the negative battery cable. Refer to
Battery Negative Cable Disconnection and Connection.
- Tighten the fuel fill cap.
- Inspect for leaks.
22.1. | Turn ON the ignition, with the engine OFF for 10 seconds. |
22.2. | Turn OFF the ignition for 10 seconds. |
22.3. | Turn ON the ignition, with the engine OFF. |
22.4. | Inspect for fuel leaks. |