GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2009 🢒 Malibu 🢒 Body Repair 🢒 Bolted Exterior Body Panels and Closures 🢒 Exhaust Manifold Installation - Right Side

    Object Number: 1838542 Size: SH
  1. Install a NEW right exhaust manifold gasket.

    2. Object Number: 1838541 Size: SH
  2. Install the right exhaust manifold.

    3. Object Number: 1838540 Size: SH
  3. Loosely install the right exhaust manifold upper bolts into the right cylinder head.

    4. Object Number: 1838537 Size: SH
  4. Loosely install the right exhaust manifold upper bolts into the right cylinder head.

    5. Caution: Refer to Fastener Caution in the Preface section.

  5. Tighten the right exhaust manifold bolts and tighten to 25 N·m (18 lb ft).

    6. Object Number: 1838534 Size: SH
  6. Place the right exhaust manifold heat shield in position.

    7. Object Number: 1838530 Size: SH
  7. Install the exhaust manifold heat shield bolts and tighten to 10 N·m (89 lb in).