Air Conditioning Compressor and Condenser Hose Replacement. Chevrolet Malibu 2009

GM Service Manual Online

For 1990-2009 cars only

Makes 🢒 Chevrolet 🢒 2009 🢒 Malibu 🢒 HVAC 🢒 Heating, Ventilation, and Air Conditioning 🢒 Air Conditioning Compressor and Condenser Hose Replacement

Air Conditioning Compressor and Condenser Hose Replacement LZ4, LZE

Object Number: 2005179 Size: MF

Callout	Component Name
Preliminary Procedure Recover the refrigerant. Refer to Refrigerant Recovery and Recharging. Remove the air cleaner intake duct from the air cleaner assembly. Refer to Air Cleaner Assembly Replacement. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the right front fender liner. Refer to Front Wheelhouse Panel Splash Shield Replacement.
1	A/C Compressor and Condenser Connector Procedure Insert 2 small screwdrivers into the 2 slots of the compressor hose and suction line connector and release locking tabs. Remove the A/C compressor hose from the evaporator hose assembly and discard O-rings. Refer to O-Ring Replacement.
2	A/C Compressor Hose Nut Caution: Refer to Fastener Caution in the Preface section. Tip Remove the A/C compressor hose from the A/C compressor and cap hose. Tighten 20 N·m (15 lb ft)
3	Sealing Washer Tip Remove and discard sealing washers. Refer to Sealing Washer Replacement.
4	A/C Compressor Hose Bolt Tighten 20 N·m (15 lb ft)
5	Sealing Washer Tip Remove and discard sealing washers. Refer to Sealing Washer Replacement.
6	A/C Compressor Hose Assembly Procedure Note routing of the A/C compressor hose to ensure proper routing. Using J 39400 leak test A/C compressor hose connections. Special Tools J 39400 Electronic Halogen Leak Detector

Air Conditioning Compressor and Condenser Hose Replacement LAT

Object Number: 2003743 Size: MF

Callout	Component Name
Preliminary Procedure Recover the refrigerant. Refer to Refrigerant Recovery and Recharging. Remove the air cleaner intake duct fro the air cleaner assembly. Refer to Air Cleaner Assembly Replacement. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the right front fender liner. Refer to Front Wheelhouse Panel Splash Shield Replacement.
1	A/C Compressor and Condenser Connector Tip Insert 2 small screwdrivers into the 2 slots of the compressor hose and suction line connector and release locking tabs. Remove the A/C compressor hose from the evaporator hose assembly and discard O-rings. Refer to O-Ring Replacement.
2	A/C Compressor Hose Nut Caution: Refer to Fastener Caution in the Preface section. Tip Remove the A/C compressor hose from the A/C compressor and cap hose. Tighten 20 N·m (15 lb ft)
3	Sealing Washer Tip Remove and discard sealing washers. Refer to Sealing Washer Replacement.
4	A/C Compressor Hose Bolt Tighten 20 N·m (15 lb ft)
5	Sealing Washer Tip Remove and discard sealing washers. Refer to Sealing Washer Replacement.
6	A/C Compressor Hose Assembly Procedure Note routing of the A/C compressor hose to ensure proper routing. Using J 39400 leak test A/C compressor hose connections. Special Tools J 39400 Electronic Halogen Leak Detector

Air Conditioning Compressor and Condenser Hose Replacement LE5

Object Number: 2003741 Size: MF

Callout	Component Name
Preliminary Procedure Recover the refrigerant. Refer to Refrigerant Recovery and Recharging. Remove the air cleaner intake duct fro the air cleaner assembly. Refer to Air Cleaner Assembly Replacement. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the right front fender liner. Refer to Front Wheelhouse Panel Splash Shield Replacement.
1	A/C Compressor and Condenser Connector Procedure Insert 2 small screwdrivers into the 2 slots of the compressor hose and suction line connector and release locking tabs. Remove the A/C compressor hose from the evaporator hose assembly and discard O-rings. Refer to O-Ring Replacement.
2	A/C Compressor Hose Nut Caution: Refer to Fastener Caution in the Preface section. Tip Remove the A/C compressor hose from the A/C compressor and cap hose. Tighten 20 N·m (15 lb ft)
3	Sealing Washer Tip Remove and discard sealing washers. Refer to Sealing Washer Replacement.
4	A/C Compressor Hose Bolt Tighten 20 N·m (15 lb ft)
5	Sealing Washer Tip Remove and discard sealing washers. Refer to Sealing Washer Replacement.
6	A/C Compressor Hose Assembly Procedure Note routing of the A/C compressor hose to ensure proper routing. Using J 39400 leak test A/C compressor hose connections. Special Tools J 39400 Electronic Halogen Leak Detector

Air Conditioning Compressor and Condenser Hose Replacement LY7

Object Number: 2003739 Size: MF

Callout	Component Name
Preliminary Procedures Recover the refrigerant. Refer to Refrigerant Recovery and Recharging. Remove the air cleaner intake duct from the air cleaner assembly. Refer to Air Cleaner Inlet Duct Replacement. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the right front fender liner. Refer to Front Wheelhouse Panel Splash Shield Replacement.
1	A/C Compressor and Condenser Connector Procedure Insert 2 small screwdrivers into the 2 slots of the compressor hose and suction line connector and release locking tabs. Remove the A/C compressor hose from the evaporator hose assembly and discard O-rings. Refer to O-Ring Replacement.
2	A/C Compressor Hose Clip Bracket Bolt Caution: Refer to Fastener Caution in the Preface section. Tighten 10 N·m (89 lb in)
3	A/C Compressor Hose Nut Tip Remove the A/C compressor hose from the A/C compressor and cap hose. Tighten 20 N·m (15 lb ft)
4	Sealing Washer Tip Remove and discard sealing washers. Refer to Sealing Washer Replacement.
5	A/C Compressor Hose Bolt Tighten 20 N·m (15 lb ft)
6	Sealing Washer Tip Remove and discard sealing washers. Refer to Sealing Washer Replacement.
7	A/C Compressor Hose Assembly Procedure Note routing of the A/C compressor hose to ensure proper routing. Using J 39400 leak test A/C compressor hose connections. Special Tools J 39400 Electronic Halogen Leak Detector