GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2009 🢒 Malibu 🢒 HVAC 🢒 Heating, Ventilation, and Air Conditioning 🢒 Instrument Panel Outer Air Outlet Upper Duct Replacement - Right Side

Removal Procedure
  1. Remove the instrument panel (I/P) assembly. Refer to Instrument Panel Assembly Replacement.
  2. Remove the right hand side window defogger duct screws.

    3. Object Number: 1203586 Size: SH
  3. Remove the right hand side window defogger duct.
  4. Disconnect the wire harness clip at the right air outlet duct.
  5. Remove the right air outlet duct screws.

    6. Object Number: 1203583 Size: SH
  6. Remove the right air outlet duct.

Installation Procedure

    Object Number: 1203583 Size: SH

    Note: Align the right air outlet duct to the right outlet duct extension.

  1. Install the right air outlet duct.

    2. Caution: Refer to Fastener Caution in the Preface section.

  2. Install the right air outlet duct screws and tighten to 2.5 N·m (22 lb in).
  3. Connect the wire harness clip at the right air outlet duct.
  4. Install the right hand side window defogger duct.

    5. Object Number: 1203586 Size: SH
  5. Install the right hand side window defogger duct screws and tighten to 2.5 N·m (22 lb in).
  6. Install the I/P assembly. Refer to Instrument Panel Assembly Replacement.