GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2008 🢒 Malibu Classic 🢒 HVAC 🢒 Heating, Ventilation, and Air Conditioning 🢒 Blower Motor Replacement

Removal Procedure
  1. Remove the right closeout panel. Refer to Instrument Panel Insulator Panel Replacement - Right Side.
  2. Remove the blower motor wire harness connector.

    3. Object Number: 1203607 Size: SH

    Important: Cut through the case as straight as possible because the motor cup must be reused. In order to prevent damage to the component, do not cut any deeper than necessary to remove the motor cup.

  3. Cut out the blower motor using a utility knife in the narrow groove of the lower case.

    4. Object Number: 1203608 Size: SH
  4. Remove the blower motor.

Installation Procedure
  1. Install the motor blower seal.

    2. Object Number: 1203611 Size: SH
  2. Install the blower motor.

    3. Object Number: 1203613 Size: SH
  3. Install the blower motor attachment ring if reusing the blower motor.

    4. Notice: Refer to Fastener Notice in the Preface section.

  4. Tighten the blower motor screws.

    5. Tighten
    Tighten the screws to 1.5 N·m (13 lb in).

  5. Install the blower motor wire harness connector.
  6. Install the right closeout panel. Refer to Instrument Panel Insulator Panel Replacement - Right Side.