Diagnostic Instructions
| • | Perform the Diagnostic System Check - Vehicle prior to using this diagnostic procedure. |
| • | Review Strategy Based Diagnosis for an overview of the diagnostic approach. |
| • | Diagnostic Procedure Instructions provides an overview of each diagnostic category. |
DTC Descriptor
DTC P0645: Air Conditioning A/C Clutch Relay Control CircuitDiagnostic Fault Information
Circuit | Short to Ground | Open/High Resistance | Short to Voltage | Signal Performance |
|---|---|---|---|---|
A/C CLUTCH Relay Coil Ignition | 2 | 2 | -- | -- |
A/C CLUTCH Relay Switch B+ | 2 | 2 | -- | -- |
A/C CLUTCH Relay Control | -- | -- | -- | -- |
A/C Clutch Control | 2 | 2 | 1 | -- |
A/C Compressor Clutch Ground | -- | 2 | 2 | -- |
1. A/C Clutch Always Engaged 2. A/C Clutch Inoperative | ||||
Circuit/System Description
Ignition voltage is supplied directly to the A/C compressor clutch relay. The engine control module (ECM) controls the relay by grounding the A/C clutch relay control circuit via an internal solid state device called a driver. The primary function of the driver is to supply the ground for the component being controlled. The driver has a fault line which is monitored by the ECM. When the ECM is commanding a component ON, the voltage of the control circuit should be near 0 volts. When the ECM is commanding the control circuit to a component OFF, the voltage potential of the circuit should be near battery voltage. If the fault detection circuit senses a voltage other than what is expected, this DTC will set.
The ECM will monitor the control circuit for the following:
| • | A short to ground |
| • | A short to voltage |
| • | An open circuit |
| • | An open relay coil |
| • | An internally shorted or excessively low resistance relay coil |
When the ECM detects any of the above malfunctions, the A/C compressor clutch is disabled.
Conditions for Running the DTC
| • | The ignition voltage is between 9-18 volts. |
| • | The engine speed is more than 80 RPM. |
| • | The ECM driver transitions from ON to OFF or from OFF to ON. |
Conditions for Setting the DTC
The ECM detects a fault on the control circuit of the A/C compressor clutch relay.
Action Taken When the DTC Sets
The ECM will store conditions which were present when the DTC set as Failure Records data only. This information will not be stored as Freeze Frame data.
Conditions for Clearing the DTC
| • | The DTC will become history if the HVAC control module no longer detects the condition that set the DTC. |
| • | The history DTC will clear after 50 fault-free ignition cycles. |
Reference Information
Schematic Reference
Connector End View Reference
Description and Operation
Electrical Information Reference
Scan Tool Reference
Control Module References for Scan Tool Information
Circuit/System Verification
Ignition ON, command the A/C relay ON and OFF with a scan tool. Observe the HVAC compressor operation, the A/C compressor clutch should engage and disengage when changing between the commanded states.
Circuit/System Testing
- Ignition OFF, disconnect the A/C CLUTCH relay.
- Connect a test lamp between the ignition circuit terminal and the control circuit terminal.
- Command the A/C relay ON and OFF with a scan tool. The test lamp should turn ON and OFF when changing between the commanded states.
- If all circuits test normal, test or replace the A/C CLUTCH relay.
| ⇒ | If the test lamp is always ON, test the control circuit for a short to ground. If the circuit tests normal, replace the ECM. |
| ⇒ | If the test lamp is always OFF, test the control circuit for a short to voltage or an open/high resistance. If the circuit tests normal, replace the ECM. |
Component Testing
- Ignition OFF, disconnect the A/C CLUTCH relay.
- Test for 60-180 ohms of resistance between terminals 85 and 86.
- Test for infinite resistance between the following terminals:
- Install a 30-amp fused jumper wire between relay terminal 85 and 12 volts. Install a jumper wire between relay terminal 86 and ground. Test for less than 2 ohms of resistance between terminals 30 and 87.
| ⇒ | If the resistance is not within the specified range, replace the relay. |
| • | 30 and 86 |
| • | 30 and 87 |
| • | 30 and 85 |
| • | 85 and 87 |
| ⇒ | If not the specified value, replace the relay. |
| ⇒ | If greater than the specified range, replace the relay. |
Repair Instructions
Perform the Diagnostic Repair Verification after completing the diagnostic procedure.
| • | Control Module References for ECM replacement, setup, and programming |
