Ignition Switch Assembly - Assemble - Off Vehicle Floor Shift

Tools Required

1. Install the column lock and ignition switch assembly (3) to the steering column jacket assembly (1).
2. Install the column lock and ignition switch assembly (3) into the ignition switch actuator assembly.

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

3. Install the 2 washer head screws (2).

Tighten
Tighten the 2 washer head screws to 4 N·m (35 lb in).




4. Slide the turn signal switch assembly connector (2) into the bulkhead connector (1).
5. Slide the pivot and pulse dimmer switch assembly connector (2) into the bulkhead connector (1).



6. Install the wire protector to the steering column jacket assembly.
7. Install the wire harness assembly strap (1) to the steering column jacket assembly.
8. Remove J 42640 .
9. Remove the steering column and J 41352 from the vise.

Ignition Switch Assembly - Assemble - Off Vehicle Column Shift

1. Turn the steering column lock cylinder set to the "off-lock" position.

Important: The BTSI cable assembly must remain straight during assembly.




2. Install the stud and bracket assembly (4) onto the steering column jacket assembly.

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

3. Install the torx washer head screw (5).

Tighten
Tighten the torx washer head screw (5) to 4 N·m (35 lb in).

4. Install the park position switch assembly (1) onto the stud and bracket assembly (4).
5. Install the park position head screw.

Tighten
Tighten the park position head screw to 2.5 N·m (22 lb in).

6. Install the cable shift cam assembly (3) onto the stud and bracket assembly (4).
7. Install the cam retainer (2) into the cable shift cam assembly (3).

Tighten
Tighten the cam retainer (2) to 4 N·m (35 lb in).




8. Install the ignition switch assembly (5) onto the stud and bracket assembly.
9. Adjust the ignition switch assembly (5) following these steps:

9.1.	Move the switch slider to the extreme right position.

9.2.	Move the switch slider one detent to the left "off-lock" position.

9.3.	Install 3/32 inch drill bit in the hole on the switch to limit travel.

10. Install the ignition switch actuator assembly (1) to the ignition switch assembly (5).
11. Install the dimmer switch mounting stud (3) to the ignition switch assembly (5).

Tighten
Tighten the dimmer switch mounting stud (3) to 4 N·m (35 lb in.)

12. Install the torx washer head screw (4).

Tighten
Tighten the torx washer head screw (4) to 4 N·m (35 lb in).

13. Remove the drill bit from the ignition switch assembly.



14. Install the PRNDL adjuster assembly (3) to the dimmer switch mounting stud.
15. Install the hexagon washer head screw (2).

Tighten
Tighten the hexagon washer head screw (2) to 4 N·m (35 lb in).

16. Install the hexagon nut (1).

Tighten
Tighten the hexagon nut (1) to 4 N·m (35 lb in).




17. Install the pivot and pulse dimmer switch assembly connector (2) to the bulkhead connector (1).
18. Install the turn signal switch assembly connector (2) to the bulkhead connector (1).
19. Connect the park position switch assembly connector to the interlock solenoid assembly.