Were you sent here from the Cooling Insufficient, A/C System diagnostic table?

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Go to Step 2

Go to Cooling Insufficient - Air Conditioning (A/C) System

1. Start the engine.
2. Turn the A/C ON.
3. Feel the liquid line before the expansion (orifice) tube.

Is the liquid line cold before the orifice?

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Go to Step 3

Go to Step 8

Feel along the surfaces of the following high side components for a sudden drop in temperature (The high side components should feel warm/hot from the compressor all the way to the orifice.)

Is there an abrupt drop in temperature noted along the surfaces of any of the components listed?

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Go to Step 7

Go to Step 4

Feel the liquid line at the orifice location for extreme cold, possibly accompanied by heavy frost, then feel along the liquid line after the orifice location for warm temperature.

Is the liquid line extremely cold at the orifice location and warm after the orifice location?

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Go to Step 11

Go to Step 5

Feel along the surfaces of the following low side components for a sudden change in temperature.

Is there an abrupt temperature change felt along the surfaces of any of the components listed?

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Go to Step 7

Go to Step 6

Feel along the surfaces of the following Low and High side components to compare the overall temperatures of the low and high sides.

Are the overall temperatures of the low and high side components close to the same (both only mildly warm) ?

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Go to Step 12

Go to Step 8

1. Recover the refrigerant. Refer to Refrigerant Recovery and Recharging .
2. Remove the restriction from the component, or replace the component which produced an abrupt temperature drop.

Is the repair complete?

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Go to Step 15

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1. Recover the refrigerant and evacuate the system. Refer to Refrigerant Recovery and Recharging .
2. Record the weight of the charge which was removed.

Is the weight of the removed refrigerant charge equal to or above the specified value?

0.57 kg (1.25 lb)

Go to Step 9

Go to Step 9

Recharge the A/C system to specifications. Refer to Refrigerant Recovery and Recharging .

Does the cooling performance improve?

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Go to Step 15

Go to Step 10

1. Leak test the system. Refer to Leak Testing .
2. Repair any leaks.

Is the repair complete?

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Go to Step 15

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1. The orifice tube is nearly plugged or damaged (opening too small).
2. Replace the orifice tube. Refer to Expansion (Orifice) Tube Replacement .
3. If the orifice tube was plugged or nearly plugged, note the type of debris present.
4. If metal flakes (chips) are present, replace the A/C compressor. Refer to Air Conditioning Compressor Replacement .
5. If a brown/black residue is present, replace the accumulator. Refer to Air Conditioning Accumulator Replacement .

Is the repair complete?

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Go to Step 15

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1. Recover the refrigerant. Refer to Refrigerant Recovery and Recharging .
2. Disconnect the compressor hose from the compressor. Refer to Compressor Hose Assembly Replacement .
3. Inspect for the presence of debris on the compressor suction port screen.

Is there debris present on the compressor suction port screen?

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Go to Step 13

Go to Step 14

1. Remove the debris from the suction port screen.
2. Inspect the orifice for damage. Refer to Expansion (Orifice) Tube Replacement , in order to determine if the debris originated from the high side.
3. If the orifice does not show any signs of damage replace the accumulator. Refer to Air Conditioning Accumulator Replacement .

Is the repair complete?

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Go to Step 14

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1. Recharge the A/C system. Refer to Refrigerant Recovery and Recharging .
2. Leak test the refrigerant system. Refer to Leak Testing .

Are the repairs completed?

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Go to Step 15

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Take readings of the low and high side pressures as well as the IP center outlet air temperatures after repairs are performed.

Compare the pressures and IP outlet temperatures to those listed in the A/C Performance Table. Refer to Cooling Insufficient - Air Conditioning (A/C) System .

Are the readings within the specified ranges?

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Go to Step 16

Go to Cooling Insufficient - Air Conditioning (A/C) System

Operate the system in order to verify the repair.

Did you correct the condition?

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Go to Step 17

Go to Symptoms in HVAC Systems - Manual

1. Disconnect the J 39500-B .
2. Install the LH diagonal brace. Refer to Front Fender Upper Diagonal Brace Replacement in Body Front End.
3. Install the cross vehicle brace. Refer to Cross Vehicle Brace Replacement in Body Front End.

Is the action complete?

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System OK

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