Control Assembly Replacement C60

1. Remove the I/P trim plate. Refer to Instrument Panel Cluster Trim Plate Bezel Replacement in Instrument Panel, Gauges and Console.
2. Remove the front floor console if equipped. Refer to Front Floor Console Replacement in Instrument Panel, Gauges and Console.



3. Remove the retaining bolts from the HVAC control assembly.
4. Pull the control assembly out from the instrument panel.



5. Disconnect the electrical connectors (1) and the vacuum connectors (2) from the HVAC control assembly.
6. Remove the HVAC control assembly.

1. Connect the electrical connectors (1) and the vacuum connectors (2) to the HVAC control assembly.



2. Install the HVAC control assembly into the instrument panel.

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

3. Install the retaining bolts to secure the HVAC control assembly.

Tighten
Tighten the control assembly bolts to 1.8 N·m (16 lb in).

4. Install the I/P trim plate. Refer to Instrument Panel Cluster Trim Plate Bezel Replacement in Instrument Panel, Gauges and Console.
5. Install the front floor console if equipped. Refer to Front Floor Console Replacement in Instrument Panel, Gauges and Console.

Control Assembly Replacement CJ3

1. Remove the I/P trim plate. Refer to Instrument Panel Cluster Trim Plate Bezel Replacement in Instrument Panel, Gauges and Console.
2. Remove the front floor console if equipped. Refer to Front Floor Console Replacement in Instrument Panel, Gauges and Console.



3. Remove the retaining bolts from the HVAC control assembly.
4. Pull the control assembly out from the instrument panel.



5. Disconnect the electrical connectors (1) and the vacuum connectors (2) from the HVAC control assembly.
6. Remove the HVAC control assembly.

1. Connect the electrical connectors (1) and the vacuum harness (2) to the HVAC control assembly.



2. Install the HVAC control assembly into the instrument panel.

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

3. Install the retaining bolts to secure the HVAC control assembly.

Tighten
Tighten the control assembly bolts to 1.8 N·m (16 lb in).

4. Install the I/P trim plate. Refer to Instrument Panel Cluster Trim Plate Bezel Replacement in Instrument Panel, Gauges and Console.
5. Install the front floor console if equipped. Refer to Front Floor Console Replacement in Instrument Panel, Gauges and Console.