GM Service Manual Online
For 1990-2009 cars only

    Object Number: 1341869  Size: SH

    Important: For aluminum oil pans, begin with step 4. For steel oil pans, skip steps 4 and 5.

  1. For steel oil pans, apply a continuous bead 6.35 mm (0.25 in) thick of RTV sealer GM P/N 12378521 (Canadian P/N 88901148) to the topside of the new windage tray gasket. Apply the RTV sealant directly over the sealing bead.
  2. Install the NEW windage tray gasket onto the engine.

  3. Object Number: 741054  Size: SH
  4. Apply a continuous bead 6.35 mm (0.25 in) thick of RTV sealer GM P/N 12378521 (Canadian P/N 88901148) to the bottom side of the new windage tray gasket. Apply the RTV sealant directly over the sealing bead.

  5. Object Number: 1572701  Size: SH
  6. For aluminum oil pans, apply a continuous bead 6.35 mm (0.25 in) thick of RTV sealer GM P/N 12378521 (Canadian P/N 88901148), ensuring that the sealer also completely fills the groove in the oil pan.
  7. To ensure proper sealing, apply additional sealer at the four points called out in the illustration (1).

  8. Object Number: 44775  Size: SH
  9. Install the oil pan and oil pan windage tray gasket - if applicable.
  10. Clean the oil pan bolts of all debris.
  11. Apply one drop of GM P/N 12345382 (Canadian P/N 10953489) to each bolt.
  12. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  13. Install the oil pan bolts.
  14. Tighten
    Tighten the oil pan bolts to 14 N·m (125 lb in).


    Object Number: 35861  Size: SH
  15. Install the oil level sensor.
  16. Tighten
    Tighten the oil level sensor to 20 N·m (15 lb ft).