GM Service Manual Online
For 1990-2009 cars only

Removal Procedure

The outside handles have adjustable outside handle-to-lock rods. This allows for adjustment of the amount of effort needed to operate the outside handle.

When servicing a vehicle with adjustable outside handle-to-lock rods, it is important that all free play between the outside handle and the lock be removed. Do not operate the outside handle before these connections are made.

  1. Remove the rear door trim panel. Refer to Rear Side Door Trim Panel Replacement .
  2. Remove the rear door water deflector. Refer to Rear Side Door Water Deflector Replacement .

  3. Object Number: 166391  Size: SH
  4. Unsnap the clip from the outside handle rod and discard the rod-to-lock clip.

  5. Object Number: 316074  Size: SH
  6. Remove the rear door outside door handle bolt access plug.
  7. Remove the rear door outside door handle bolts (3).
  8. Remove the rear door outside door handle with the handle rod from the door.
  9. Separate the handle rod from the outside door handle.

Installation Procedure


    Object Number: 316074  Size: SH
  1. Position the rear door outside door handle and the handle rod to the rear door.
  2. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  3. Install the rear door outside door handle bolts (3).
  4. Tighten
    Tighten the rear door outside door handle bolts to 10 N·m (89 lb in).


    Object Number: 166391  Size: SH
  5. Install the rear door outside door handle bolt access plug.
  6. Install a NEW outside handle rod-to-lock clip onto the door lock lever.
  7. 4.1. Position the outside door handle rod in the clip to eliminate any free play in the outside door handle.
    4.2. Install the clip cover closed over threaded outside door handle rod.
  8. Install the rear door water deflector. Refer to Rear Side Door Water Deflector Replacement .
  9. Install the rear door trim panel. Refer to Rear Side Door Trim Panel Replacement .