GM Service Manual Online
For 1990-2009 cars only
Makes
🢒
Chevrolet
🢒
2004
🢒
Monte Carlo
🢒
Engine
🢒
Engine Mechanical - 3.4L
🢒 Cylinder Head Replacement - Left Side
Tools Required
J 45059
Torque Angle Meter
Removal Procedure
Raise and support the vehicle. Refer to
Lifting and Jacking the Vehicle
in General Information.
Drain the cooling system. Refer to
Cooling System Draining and Filling
in Engine Cooling.
Drain the engine oil. Refer to
Engine Oil and Oil Filter Replacement
.
Lower the vehicle.
Remove the right engine mount strut bracket. Refer to
Engine Mount Strut Bracket Replacement - Right Side
.
Remove the lower intake manifold. Refer to
Lower Intake Manifold Replacement
.
Remove the valve rocker arms and the pushrods. Refer to
Valve Rocker Arm and Push Rod Replacement
.
Remove the exhaust crossover pipe. Refer to
Exhaust Crossover Pipe Replacement
in Engine Exhaust.
Remove the oil level indicator tube. Refer to
Oil Level Indicator and Tube Replacement
.
Remove the left spark plug wires from the spark plugs. Refer to
Spark Plug Wire Replacement
in Engine Controls - 3.4L.
Remove the left spark plugs. Refer to
Spark Plug Replacement
in Engine Controls - 3.4L.
Remove the left exhaust manifold. Refer to
Exhaust Manifold Replacement - Left Side
in Engine Exhaust.
Remove the left cylinder head bolts and discard.
Remove the left cylinder head.
Remove the left cylinder head gasket.
Clean and inspect the cylinder head and the gasket mating surfaces. Refer to
Cylinder Head Cleaning and Inspection
.
Installation Procedure
Install a new left cylinder head gasket.
Install the left cylinder head over the locator pins and the gasket.
Notice:
Refer to
Fastener Notice
in the Preface section.
Install the new cylinder head bolts.
Tighten
Tighten the bolts in sequence to 60 N·m (44 lb ft).
Use the
J 45059
to rotate the bolts in sequence an additional 95 degrees.
Install the left exhaust manifold. Refer to
Exhaust Manifold Replacement - Left Side
in Engine Exhaust.
Install the left spark plugs. Refer to
Spark Plug Replacement
in Engine Controls - 3.4L.
Install the left spark plug wires to the spark plugs. Refer to
Spark Plug Wire Replacement
in Engine Controls - 3.4L.
Install the oil level indicator tube. Refer to
Oil Level Indicator and Tube Replacement
.
Install the exhaust crossover pipe. Refer to
Exhaust Crossover Pipe Replacement
in Engine Exhaust.
Install the valve rocker arms and pushrods. Refer to
Valve Rocker Arm and Push Rod Replacement
.
Install the lower intake manifold. Refer to
Lower Intake Manifold Replacement
.
Install the right engine mount strut bracket. Refer to
Engine Mount Strut Bracket Replacement - Right Side
.
Fill the crankcase with engine oil. Refer to
Engine Oil and Oil Filter Replacement
.
Fill the cooling system. Refer to
Cooling System Draining and Filling
in Engine Cooling.
Inspect for leaks.