The key to diagnosing torque converter clutch (TCC) shudder is to observe when
the symptom happens and under what conditions.
TCC shudder should only occur during the apply or the release of the TCC clutch.
While TCC is Applying or Releasing
If the shudder occurs while TCC is applying, the problem may be within the transaxle
or the torque converter.
The clutch is not becoming fully engaged or fully released, or the clutch is
trying to apply and release at the same time. This could be caused by any of the following
conditions:
• | Leaking turbine shaft seals |
• | A restricted release orifice |
• | A distorted clutch or housing surface due to long converter bolts |
• | Defective friction material on the TCC plate |
Shudder Occurs After TCC has Applied
Most of the time nothing will be wrong with the transaxle. Engine problems may
go unnoticed under light throttle and load, but become noticeable after TCC is applied
when going up a hill or when accelerating, due to mechanical coupling between the
engine and the transaxle.
Important: Once the TCC is applied, no torque converter assistance occurs. Engine or driveline
vibrations may be unnoticeable before TCC engagement.
Inspect the following components to avoid misdiagnosis of TCC shudder and possibly
disassembling a transaxle or replacing a torque converter unnecessarily:
Spark plugs: Inspect for cracks, high resistance or broken insulation.
Plug wires: Look in each end. If red dust or black carbon is
present, the wires are bad. Also look for a white discoloration of the wire indicating
arcing during hard acceleration.
Coil: Look for black on the bottom, which indicates arcing while
the engine is misfiring.
Fuel injector: The filter may be plugged.
Vacuum leak: The engine will not get the correct amount of fuel.
The engine may run rick or lean depending on where the leak is located.
EGR valve: The valve may allow too much unburnable exhaust gas
and cause the engine to run lean.
MAP sensor: Like a vacuum leak, the engine will not get the
correct amount of fuel for proper engine operation.
Carbon on the intake valves: This restricts proper flow of air/fuel
mixture into the cylinders.
Flat cam: The valves do not open enough to let the proper air/fuel
mixture into the cylinders.
Oxygen sensor: The engine may run too rich or too lean for too
long.
Fuel pressure: The fuel pressure may be too low.
Engine mounts: Vibration of the mounts can be increased by TCC
engagement
Axle joints: Inspect for vibration.
TPS: The TCC apply and release depends on the TPS in many engines.
If TPS is out of specification, TCC may remain applied during initial engine starting.
Cylinder balance: Bad piston rings or poorly sealing valves
can cause low power in a cylinder.
Fuel contamination: This causes poor engine performance.