GM Service Manual Online
For 1990-2009 cars only

Front Pipe Replacement Gasoline Engines

Removal Procedure


    Object Number: 1289537  Size: SH
  1. Remove the crossmember lower bracket with the bolts.

  2. Object Number: 1289526  Size: SH
  3. Disconnect the oxygen sensor connector.
  4. Remove the exhaust front pipe mounting bracket bolt.
  5. Remove the nuts from the exhaust front pipe-to-catalytic converter flange.

  6. Object Number: 1289550  Size: SH
  7. Remove the nuts from the exhaust front pipe-to-exhaust front muffler.
  8. Remove the exhaust front pipe and the gasket.
  9. Clean the sealing surfaces on the exhaust front muffler pipe flange and the exhaust front pipe.
  10. Inspect the exhaust front pipe for holes, damage, open seams or other deterioration which could permit exhaust fumes to seep into the passenger compartment.

Installation Procedure


    Object Number: 1289550  Size: SH
  1. Install the exhaust front pipe and the gasket.
  2. Notice: Refer to Fastener Notice in the Preface section.

  3. Install the nuts from the exhaust front pipe-to-exhaust front muffler.
  4. Tighten
    Tighten the exhaust front pipe-to-exhaust front muffler nets to 30 N·m (22 lb ft).


    Object Number: 1289526  Size: SH
  5. Install the nuts from the exhaust front pipe-to-catalytic converter flange.
  6. Install the exhaust front pipe mounting bracket bolt.
  7. Tighten

    • Tighten the exhaust front pipe-to-catalytic converter nuts to 40 N·m (30 lb ft).
    • Tighten the exhaust front pipe-to-cylinder block bolt to 50 N·m (37 lb ft).
  8. Connect the oxygen sensor connector.

  9. Object Number: 1289537  Size: SH
  10. Install the crossmember lower bracket bolts.
  11. Tighten
    Tighten the crossmember lower bracket bolts to 35 N·m (26 lb ft).