Wheel Drive Shaft Outer Joint and Boot Replacement Diesel - Automatic and Manual

Tools Required

1. Remove the drive axle from the vehicle. Refer to Wheel Drive Shaft Replacement .
2. Remove the large seal retaining clamp. Discard the clamp.
3. Remove the small seal retaining clamp. Discard the clamp.



4. Degrease the joint.
5. Spread the snap ring using the J 8059  (1) and remove the outer joint from the axle shaft.
6. Remove the seal from the joint assembly.

1. Install the seal onto the axle shaft.
2. Spread the snap ring using the snap ring pliers J 8059  (1) and install the outer joint onto the axle shaft.
3. Fill the joint seal with 170-190 g (6.0-6.7 ounces) of the recommended grease. Repack the joint with 170-190 g (6.0-6.7 ounces) of the recommended grease.



4. Install a new large seal retaining clamp and a new small seal retaining clamp.
5. Crimp the new small seal retaining clamp and the new large seal retaining clamp using the seal clamp pliers J 35566  (1).
6. Install the drive axle shaft to the vehicle. Refer to Wheel Drive Shaft Replacement .

Wheel Drive Shaft Outer Joint and Boot Replacement Gasoline- Automatic Transaxle

Tools Required

1. Remove the drive axle from the vehicle. Refer to Wheel Drive Shaft Replacement .
2. Remove the large seal retaining clamp. Discard the clamp.
3. Remove the small seal retaining clamp. Discard the clamp.
4. Degrease the joint.

Caution: The outer joint is designed to be replaced as a one piece unit. Do not attempt to disassemble or service the outer joint. Improper service will affect both performance of the vehicle and could cause personal injury or vehicle damage.

5. Spread the snap ring using the J 8059 and remove the outer joint from the axle shaft.
6. Remove the seal from the joint assembly.

1. Install the seal onto the axle shaft.
2. Spread the snap ring using the J 8059 and remove the outer joint from the axle shaft.
3. Fill the joint seal with 120-140 g (4.2-4.9 oz) of the recommended grease. Repack the joint with 120-140 g (4.2-4.9 oz) of the recommended grease.



4. Install a new large seal retaining clamp and a new small seal retaining clamp.
5. Crimp the new small seal retaining clamp and the new large seal retaining clamp using the J 35566  (1).
6. Install the drive axle shaft to the vehicle. Refer to Wheel Drive Shaft Replacement .

Wheel Drive Shaft Outer Joint and Boot Replacement Gasoline- Manual Transaxle

Tools Required

1. Remove the drive axle from the vehicle. Refer to Wheel Drive Shaft Replacement .
2. Remove the large seal retaining clamp. Discard the clamp.
3. Remove the small seal retaining clamp. Discard the clamp.
4. Degrease the joint.

Caution: The outer joint is designed to be replaced as a one piece unit. Do not attempt to disassemble or service the outer joint. Improper service will affect both performance of the vehicle and could cause personal injury or vehicle damage.

5. Spread the snap ring using the J 8059 and remove the outer joint from the axle shaft.
6. Remove the seal from the joint assembly.

1. Install the seal onto the axle shaft.
2. Spread the snap ring using the J 8059 and remove the outer joint from the axle shaft.
3. Fill the joint seal with 110-130 g (3.9-4.6 oz) of the recommended grease. Repack the joint with 110-130 g (3.9-4.6 oz) of the recommended grease.



4. Install a new large seal retaining clamp and a new small seal retaining clamp.
5. Crimp the new small seal retaining clamp and the new large seal retaining clamp using the J 35566  (1).
6. Install the drive axle shaft to the vehicle. Refer to Wheel Drive Shaft Replacement .