Clutch Master Cylinder Replacement D16 and D20 Manual Transaxle

Important: Before disconnecting the reservoir tank hose, remove the clutch/brake fluid from the reservoir tank.

1. Remove the locking clip.
2. Remove the push rod fixing pin and push rod.



3. Disconnect the hose clamp on the master cylinder.
4. Disconnect the master cylinder hose.



5. Remove the master cylinder pipe.



6. Remove the clutch master cylinder nuts.
7. Remove the clutch master cylinder.

Notice: Refer to Fastener Notice in the Preface section.




1. Install the clutch master cylinder and clutch master cylinder nuts.

Tighten
Tighten the clutch master cylinder nuts to 22 N·m (16 lb ft).




2. Install the master cylinder pipe.



3. Connect the master cylinder hose.
4. Connect the hose clamp on the master cylinder.



5. Install the push rod fixing pin and push rod.
6. Install the locking clip.
7. Bleed the air.
8. Adjust the clutch pedal. Refer to Clutch Pedal Free Travel Adjustment .
9. Fill the reservoir with clutch/brake fluid up to the proper level.

Clutch Master Cylinder Replacement D33 Manual Transaxle

Caution: Refer to Battery Disconnect Caution in the Preface section.





Important: Before disconnecting the reservoir tank hose, remove the clutch/brake fluid from the reservoir tank.

1. Disconnect the negative battery.
2. Disconnect the spring clamp on the master cylinder.
3. Remove the reservoir hose.



4. Disconnect the pipe connected to the master cylinder.



5. Remove the E-ring and the push rod fixing pin from the clutch pedal and the push rod clevis.



6. Remove the locknuts on the master cylinder bracket. Remove the master cylinder in the direction of the engine compartment.

Notice: Refer to Fastener Notice in the Preface section.




1. Install the master cylinder to the mounting bolts and install the locknuts.

Tighten
Tighten the clutch master cylinder nuts to 22 N·m (16 lb ft).




2. Connect the pipe to the master cylinder.



3. Connect the reservoir hose to the master cylinder and tighten the spring clamp.



4. Coat the push rod fixing pin with multi-purpose grease.
5. Install the push rod clevis, the push rod fixing pin, and the E-ring onto the clutch pedal.
6. Bleed the air. Refer to Hydraulic Clutch Bleeding .
7. Connect the negative battery.