GM Service Manual Online
For 1990-2009 cars only
Makes
🢒
Chevrolet
🢒
2008
🢒
Optra
🢒
General Information
🢒
General Information
🢒 Transmission Fluid Cooler Pipe Seal Replacement
Removal Procedure
Tools Required
•
J 41239-1A
Cooler Line Seal Installer
•
J 45201
Cooler Line Seal Remover
Raise and suitably support the vehicle. Refer to
Lifting and Jacking the Vehicle
.
Place a drain pan or suitable container under the vehicle.
Remove the transaxle oil cooler line assembly from the transaxle. Refer to
Oil Cooler Hose/Pipe Replacement
.
Important:
Ensure that the
J 45201
is fully seated into the transaxle seal bore.
Insert the collet piece (2) of the
J 45201
into the cooler line seal.
Insert the forcing screw piece (1) of the
J 45201
into the collet (2).
Tighten the forcing screw (1) until snug.
Thread the collar piece (1) of the
J 45201
onto the collet (3) until snug.
Turn the collar clockwise in order to remove the cooler line seal.
Discard the seal.
Clean the case bores for the cooler line seals.
Installation Procedure
Insert 2 new transaxle cooler line seals (1) into the case bore.
Remove the nub from the
J 41239-1A
.
Install the nub of the
J 41239-1A
on the transaxle cooler line seals.
Tap the 2 new transaxle cooler line seals (1) into the case bore.
Install the oil cooler line assembly. Refer to
Oil Cooler Hose/Pipe Replacement
.
Lower the vehicle.
Add fluid to the transaxle.
Check the fluid level.