GM Service Manual Online
For 1990-2009 cars only
Makes
🢒
Chevrolet
🢒
2009
🢒
Optra
🢒
Transmission
🢒
Automatic Transmission - ZF 4HP 16
🢒 Clutch B/E Assemble
Special Tools
•
DT 46482
(DW260-140) Clutch B Stop Ring Remover/Installer
•
DT 46483
(DW260-150) Clutch B Stop Ring Remover/Installer
Assembly Procedure
Warning:
Refer to
Safety Glasses Warning
in the Preface section.
Measure the setting discs for the clutch B/E. Refer to
Clutch B/E Measurement Procedure
.
Install the cup spring.
Using
DT 46482
(1) press down on the cup spring in clutch B.
Install the split stop ring.
Install the O-ring on the oil dam.
Install the oil dam and the cup spring.
Using
DT 46483
(1), press down on the cup spring in clutch E.
Install disc set E.
Install the split stop ring.
Install the snap ring.
Install the inner disc carrier E and install the needle roller thrust bearing.
Install the rectangular-section ring for the input shaft and the retaining ring. Install the piston rings (1, 2).
Install disc set B.
Install piston B.
Install the retaining snap ring.
Install the shim.
Install the needle bearing and thrust washer
Install the input shaft with clutch B/E.
Install the 2 sealing rings to clutch B/E.
Install the rear cover. Refer to
Transmission Rear Cover Replacement
.