GM Service Manual Online
For 1990-2009 cars only

Application

Specification

Metric

English

Camshaft

  • Bearing Caps Oil Clearance (Standard)

0.035-0.072 mm

0.0014-0.0028 in

  • Bearing Caps Oil Clearance (Maximum)

0.10 mm

0.0039 in

  • Journal Outside Diameter (Standard)

22.949-22.965 mm

0.9035-0.9041 in

  • Lobe Height Exhaust (Minimum)

43.61 mm

1.7169 in

  • Lobe Height Exhaust (Standard)

43.761-43.861 mm

1.7229-1.7268 in

  • Lobe Height Intake (Minimum)

44.18 mm

1.7394 in

  • Lobe Height Intake (Standard)

44.333-44.433 mm

1.7454-1.7493 in

  • Runout (Maximum)

0.03 mm

0.0012 in

  • Thrust Clearance (Standard)

0.040-0.095 mm

0.0016-0.0037 in

  • Thrust Clearance (Maximum)

0.11 mm

0.0043 in

Connecting Rods and Bearings

  • Connecting Rod Bearing Clearance (Maximum)

0.080 mm

0.0031 in

  • Connecting Rod Bearing Clearance (Standard)

0.028-0.060 mm

0.0011-0.0024 in

  • Connecting Rod Bow (Maximum)

0.050 mm

0.0020 in

  • Connecting Rod Bushing Inside Diameter

20.012-20.021 mm

0.7878-0.7882 in

  • Connecting Rod Side Clearance (Maximum)

0.40 mm

0.0157 in

  • Connecting Rod Side Clearance (Standard)

0.160-0.342 mm

0.0063-0.0135 in

  • Connecting Rod Twist (Maximum)

0.05 mm

0.0039 in

  • Crankshaft Diameter

43.992-44.000 mm

1.7320-1.7328 in

  • Crankshaft Diameter Out-of-Round and Taper (Maximum)

0.02 mm

0.0004 in

  • Rod Bearing Thickness ("1" Stamping)

1.486-1.490 mm

0.0585-0.0587 in

  • Rod Bearing Thickness ("2" Stamping)

1.490-1.494 mm

0.0587-0.0588 in

  • Rod Bearing Thickness ("3" Stamping)

1.494-1.498 mm

0.0588-0.0590 in

Crankshaft

  • Journal Taper or Out-of-Round

0.02 mm

0.0008 in

  • Runout at Center Journal

0.03 mm

0.0012 in

  • Thrust Bearing Thickness

1.930-1.980 mm

0.0760-0.0780 in

  • Thrust Play (Maximum)

0.30 mm

0.0118 in

  • Thrust Play (Standard)

0.04-0.24 mm

0.0016-0.0094 in

Cylinder Head

  • Gasket Surface Distortion (Maximum)

0.05 mm

0.0020 in

  • Seating Distortion Intake and Exhaust Manifolds

0.05 mm

0.0020 in

Cylinder Block

  • Cylinder Bore (Standard)

79.000-79.013 mm

3.1102-3.1107 in

  • Cylinder Bore (Maximum)

79.02 mm

3.1110 in

  • Gasket Surface Distortion (Maximum)

0.05 mm

0.0020 in

  • Taper and Out-of-Round (Maximum)

0.10 mm

0.0039 in

Flywheel

  • Flywheel Face Runout

0.1 mm

0.004 in

Main Bearings

  • Crankshaft Journal Diameter ("0" Stamping)

47.998-48.000 mm

1.8897-1.8898 in

  • Crankshaft Journal Diameter ("1" Stamping)

47.996-47.998 mm

1.8896-1.8897 in

  • Crankshaft Journal Diameter ("2" Stamping)

47.994-47.996 mm

1.8895-1.8896 in

  • Crankshaft Journal Diameter ("3" Stamping)

47.992-47.994 mm

1.8894-1.8895 in

  • Crankshaft Journal Diameter ("4" Stamping)

47.990-47.992 mm

1.8893-1.8894 in

  • Crankshaft Journal Diameter ("5" Stamping)

47.988-47.990 mm

1.8892-1.8893 in

  • Main Bearing Cap Bore Diameter ("0" Stamping)

52.000-52.003 mm

2.0472-2.0473 in

  • Main Bearing Cap Bore Diameter ("1" Stamping)

52.003-52.005 mm

2.0473-2.0474 in

  • Main Bearing Cap Bore Diameter ("2" Stamping)

52.005-52.007 mm

2.0474-2.0475 in

  • Main Bearing Cap Bore Diameter ("3" Stamping)

52.007-52.010 mm

2.0475-2.0476 in

  • Main Bearing Cap Bore Diameter ("4" Stamping)

52.010-52.012 mm

2.0476-2.0477 in

  • Main Bearing Cap Bore Diameter ("5" Stamping)

52.012-52.014 mm

2.0477-2.0478 in

  • Main Bearing Cap Bore Diameter ("6" Stamping)

52.014-52.016 mm

2.0478-2.0479 in

  • Main Bearing Clearance (Maximum)

0.050 mm

0.0020 in

  • Main Bearing Clearance (Standard)

0.015-0.032 mm

0.0006-0.0013 in

  • Main Bearing Thickness ("1" Stamping)

1.994-1.997 mm

0.0785-0.0786 in

  • Main Bearing Thickness ("2" Stamping)

1.997-2.000 mm

0.0786-0.0787 in

  • Main Bearing Thickness ("3" Stamping)

2.000-2.003 mm

0.0787-0.0789 in

  • Main Bearing Thickness ("4" Stamping)

2.003-2.006 mm

0.0789-0.0790 in

Oil Pressure

At Idle

29 kpa, (0.3kgf/cm2)

4.2 psi or more

At 3000 r/min

294-539 kpa, (3.0-5.5 kgf/cm2)

43-79 psi

Timing Chain and Sprockets

  • Chain Elongation (Maximum)

122.6 mm

4.827 in

  • Camshaft Sprocket Diameter With Chain (Minimum)

97.4 mm

3.835 in

  • Crankshaft Sprocket Diameter With Chain (Minimum)

51.6 mm

2.031 in

Oil Pump

  • Housing-to-Oil Pump Gear Set Side Clearance (Maximum)

0.15 mm

0.0059 in

  • Outer Rotor-to-Inner Rotor Tip Clearance

0.35 mm

0.0138 in

  • Outer Rotor-to-Oil Pump Body Radial Clearance (Maximum)

0.30 mm

0.0118 in

Pistons

  • Diameter

78.925-78.935 mm

3.1073-3.1077 in

  • Pin Clearance

Interference Fit

Interference Fit

  • Pin Diameter

20.004-20.013 mm

0.7876-0.7879 in

  • Piston-to-Cylinder Bore Clearance (Standard)

0.065-0.088 mm

0.0026-0.0035 in

  • Piston-to-Cylinder Bore Clearance (Maximum)

0.10 mm

0.0039 in

  • Ring End Gap - Lower Ring (Maximum)

1.20 mm

0.0472 in

  • Ring End Gap - Lower Ring (Standard)

0.35-0.50 mm

0.0138-0.0197 in

  • Ring End Gap - Oil Ring (Maximum)

1.05 mm

0.0413 in

  • Ring End Gap - Oil Ring (Standard)

0.15-0.40 mm

0.0059-0.0157 in

  • Ring End Gap - Top Ring (Maximum)

1.05 mm

0.0413 in

  • Ring End Gap - Top Ring (Standard)

0.25-0.35 mm

0.0098-0.0138 in

  • Ring Groove Clearance - Lower Compression Ring

0.030-0.070 mm

0.0012-0.0028 in

  • Ring Groove Clearance - Upper Compression Ring

0.030-0.070 mm

0.0012-0.0028 in

Valves

  • Guide Inside Diameter

5.510-5.530 mm

0.2169-0.2177 in

  • Head Angles for Refinishing - Area Above Seat Contact Surface

15 Degrees

  • Head Angles for Refinishing - Seat Contact Surface

45 Degrees

  • Seating Contact Width (Standard)

1.25 mm

0.049 in

  • Seating Contact Width (Maximum)

0.75 mm

0.030 in

  • Spring Deviation

1.6 mm

0.063 in

  • Spring Free Length

45.90 mm

1.8070 in

  • Spring Preload (Standard)

14.2-15.8 kg at 33.6 mm

31.3-34.8 lb at 1.323 in

  • Spring Side Clearance (Maximum)

2.0 mm

0.079 in

  • Stem Outside Diameter - Exhaust Valves

5.465-5.480 mm

0.2152-0.2157 in

  • Stem Outside Diameter - Intake Valves

5.470-5.485 mm

0.2154-0.2159 in

  • Stem-to-Guide Clearance - Exhaust Valves (Standard)

0.030-0.065 mm

0.0012-0.0026 in

  • Stem-to-Guide Clearance - Exhaust Valves (Maximum)

0.10 mm

0.0039 in

  • Stem-to-Guide Clearance - Intake Valves (Standard)

0.025-0.060 mm

0.0010-0.0024 in

  • Stem-to-Guide Clearance - Intake Valves (Maximum)

0.08 mm

0.0031 in

Valve Guides

  • Valve Guide Bushing Bore Diameter (Standard)

10.335-10.356 mm

0.4068-0.4077 in

  • Valve Guide Bushing Bore Diameter (Maximum)

10.356 mm

0.4077 in

Valve Lash

  • Cold - Exhaust Valve

0.25-0.35 mm

0.010-0.014 in

  • Cold - Intake Valve

0.15-0.25 mm

0.006-0.010 in

Valve Lifters

  • Lifter Diameter

30.966-30.976 mm

1.2191-1.2195 in

  • Oil Clearance (Maximum)

0.079 mm

0.0031 in

  • Oil Clearance (Standard)

0.024-0.059 mm

0.0009-0.0023 in

Standard Main Bearing Selection Table

Cylinder Block Stamping + Crankshaft Journal Stamping =

0 - 2

3 - 5

6 - 8

9 - 11

Use Bearing Number

1

2

3

4