Installation Procedure
Tools Required
• | J 42982 Fuel
Pressure Gauge Adapter. |
• | J 43178 Prizm Fuel Line Quick Connect Separator. |
- Relieve the fuel pressure. Refer to
Fuel Pressure Relief
.
- Remove the fuel feed hose quick connect coupling cover.
- Disconnect the fuel feed
hose quick connect coupling from the fuel feed pipe of the fuel rail using
the J 43178 Prizm Fuel Line Quick Connect Separator. Use a shop towel
to catch any remaining fuel that may leak. Refer to
Metal Collar Quick Connect Fitting Service
.
- Install the J 42982
Fuel
Pressure Gauge Adapter between the fuel feed pipe of fuel rail and the fuel
feed hose.
- Install the J 34730-1A
Fuel Pressure Gauge (1) to the J 42982
Fuel Pressure Gauge Adapter (2) and tighten securely.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Connect the negative
battery cable.
Tighten
Tighten the negative battery cable terminal retainer to 15 N·m
(11 lb ft).
- Start the engine.
- Idle the engine at normal operating temperature.
- Check the fuel pressure as follows:
• | 301-347 kPa (44-50 psi) with the engine
idling. |
• | 301-347 kPa (44-50 psi) with the engine
not running and the ignition switch is ON - FUEL PUMP IS RUNNING. |
• | Fuel pressure should hold at or above 147 kPa (21 psi)
within five minutes of the engine not running while the ignition switch is
ON - FUEL PUMP IS NOT RUNNING. |
- If the fuel pressure is not within the specifications, refer to
Fuel System Diagnosis
.
Removal Procedure
- Relieve the fuel pressure. Refer to the
Fuel Pressure Relief
.
- Remove the J 34730-1A
Fuel Pressure Gauge (1) from the J 42982 Fuel Pressure Gauge Adapter
(2).
- Disconnect the J 42982 Fuel Pressure Gauge Adapter quick
connect coupling from the fuel feed pipe of the fuel rail using the J 43178
Prizm Fuel Line Quick Connect Separator. Use a shop towel to catch any remaining
fuel that may leak.
- Disconnect fuel feed hose quick connect coupling from the J 42982
Fuel Pressure Gauge
Adapter and remove the adapter. Use a shop towel to catch any remaining
fuel that may leak.
- Connect the fuel feed
hose quick connect fitting (1) to the fuel feed pipe (2) of the fuel rail.
Refer to
Metal Collar Quick Connect Fitting Service
.
- Install the fuel feed hose quick connect coupling cover.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Connect the negative
battery cable.
Tighten
Tighten the negative battery cable terminal retainer to 15 N·m
(11 lb ft).
- Turn ON the ignition in order to pressurize the fuel system.
- Turn OFF the ignition.
- Check for any fuel leaks.