Accelerator Control Cable Replacement w/o Cruise
Removal Procedure
- Loosen the cable adjusting
locknuts (1).
- Remove the accelerator cable from the bracket.
- Disconnect the accelerator cable from the throttle lever (3).
Opening the throttle lever by hand will aide in the accelerator cable removal.
- Disconnect the accelerator
cable from the accelerator pedal.
- Disconnect the 2 bolts (2) and accelerator cable (5)
and the bracket (1) at the bulkhead
- Disconnect the accelerator control cable (5) from the
vehicle.
Installation Procedure
- Install the accelerator
cable (5) and the bracket (1) to the bulkhead.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Secure with the
2 bolts (2).
Tighten
Tighten the bolts to 15 N·m (11 lb ft).
- Connect the accelerator cable to the accelerator pedal.
- Connect the accelerator
cable (2) to the throttle lever (3). Opening the throttle lever
by hand will aide in the accelerator cable installation.
- Connect the accelerator cable to the accelerator cable bracket.
- Secure with the 2 nuts (1).
Tighten
Tighten the locknuts to 8 N·m (71 lb in).
Accelerator Control Cable Replacement Cruise Actuator to Throttle
Removal Procedure
- Loosen the cable adjusting
locknuts (1).
- Remove the accelerator throttle cable from the bracket.
- Disconnect the accelerator cable from the throttle lever (3).
Opening the throttle lever by hand will aide in the accelerator cable
removal.
- Remove the cruise control
actuator cover (1) by applying a slight outward pressure to both sides
at the base of the cover.
- Remove the cable attaching
screw (5).
- Remove the accelerator throttle cable (4) from the bracket.
- Disconnect the accelerator throttle cable (4) from the
actuator lever (1).
- Remove the accelerator throttle cable from the cable guide clip.
Installation Procedure
- Connect the accelerator
throttle cable (4) to the actuator lever (1).
- Install the accelerator throttle cable (4) into the bracket.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Secure with one
screw.
Tighten
Tighten the cable screw (5) to 2 N·m (18 lb in).
- Install the cruise control
actuator cover (1) by applying slight downward pressure to the cover.
- Connect the accelerator
throttle cable (2) to the throttle lever (3). Opening the throttle
lever by hand will aide in the accelerator throttle cable installation.
- Connect the accelerator throttle cable to the accelerator cable
bracket.
- Connect the accelerator throttle cable to the cable guide clip.
- Adjust the cable adjusting locknuts to allow slight freedom of
movement between the accelerator cable and the throttle lever.
- Secure with the 2 nuts (1).
Tighten
Tighten the adjusting locknuts to 8 N·m (71 lb in).
Accelerator Control Cable Replacement Cruise Actuator to Pedal
Removal Procedure
- Remove the cruise control
actuator cover (1) by applying a slight outward pressure to both sides
at the base of the cover.
- Loosen the cable adjusting
lock nuts (2).
- Remove the accelerator pedal cable from the bracket.
- Disconnect the accelerator pedal cable from the actuator lever (1).
Rotating the actuator lever by hand will aide in the accelerator pedal cable
removal.
- Remove the accelerator pedal cable from the cable guide clip.
- Disconnect the accelerator
cable from the accelerator pedal.
- Disconnect the 2 bolts (2) and the accelerator cable (5)
and the bracket (1) at the bulkhead.
- Remove the accelerator cable (5) from the vehicle.
Installation Procedure
- Install the accelerator
pedal cable (5) and the bracket (1) to bulkhead.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Secure with the
2 bolts (2).
Tighten
Tighten the bolts to 15 N·m (11 lb ft).
- Connect the accelerator pedal cable to the accelerator pedal.
- Connect the accelerator
pedal cable (3) to the actuator lever (1). Rotating the actuator
lever (1) by hand will aide in accelerator pedal cable installation.
- Connect the accelerator pedal cable to the cable guide clip.
- Install the accelerator pedal cable (3) into the bracket.
- Adjust the cable adjusting locknuts to allow slight freedom of
movement between the accelerator pedal cable and the actuator lever.
- Secure the cable adjustment with the 2 cable adjusting locknuts (2).
Tighten
Tighten the locknuts to 8 N·m (71 lb in).