- Install the connecting rod bearings. Use the proper size bearings.
- Lubricate the connecting rod bearings with engine oil.
- Install the piston and the connecting rod to the correct bore.
| 3.1. | Stagger each piston ring end gap equally around the piston. |
| 3.2. | Lubricate the piston and the piston rings with engine oil. |
| 3.3. | Install J 8037
over the piston. Do not disturb the piston ring end gap location. |
| 3.4. | The piston must be installed so that the mark on the top of the piston (1) faces the front of the engine. |
| 3.5. | Place the piston in its matching bore. |
| 3.6. | Tap the piston into its bore with a hammer handle. Guide the connecting rod to the connecting rod journal while tapping the piston into place. |
| 3.7. | Hold the J 8037
against the engine block until all the rings have entered the cylinder bore. |
Important: Ensure that the connecting rod cap is properly oriented on the connecting rod.
- Install the connecting rod caps.
Notice: This bolt is designed to permanently stretch when tightened, and therefore MUST be replaced anytime it is removed. The correct
part number fastener must be used to replace this type of fastener. Do not use a bolt that is stronger in this application. If the correct bolt is not used, the parts will not be tightened correctly. The system or the components may be damaged.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the connecting rod cap bolts.
Tighten
Tighten the connecting rod cap bolts to 20 N·m (15 lb ft), then rotate 90 degrees using the J 36660-A
.
- Install the remaining connecting rods and piston assemblies.
