GM Service Manual Online
For 1990-2009 cars only

Engine Cranks But Does Not Run 2.2L SFI

Refer to

Fuel Injectors


Object Number: 32282  Size: FS
Handling ESD Sensitive Parts Notice
Engine Controls Components
Fuel System SFI General Description
MAP, A/C, and Fuel Tank Pressure Sensors
Fuel Pump Relay and Fuel Level Sensor
OBD II Symbol Description Notice
.

Refer to

Ignition System


Object Number: 32206  Size: FS
Handling ESD Sensitive Parts Notice
Handling ESD Sensitive Parts Notice
Handling ESD Sensitive Parts Notice
Engine Controls Components
Electronic Ignition (EI) System
Fuel Pump Relay and Fuel Level Sensor
Ignition, Ground, and MIL Voltage
OBD II Symbol Description Notice
.

Circuit Description

This engine is equipped with a distributorless ignition system called the Electronic Ignition (EI) system. The primary circuit of the EI system consists of 2 separate ignition coils, an electronic Ignition Control Module (ICM) and a Crankshaft Position (CKP) sensor as well as the related connecting wires and the Ignition Control (IC) portion of the PCM. Each secondary circuit consists of the secondary winding of the coil, 2 connecting metal strips molded into the coil housing, the spark plug boot/connector assemblies and the spark plugs.

Important: The Camshaft Position (CMP) Sensor is only used for a misfire detection and is not part of the ignition system.

Diagnostic Aids

Check for the following conditions:

    • The Throttle Position (TP) sensor binding or sticking in wide open throttle position
    • The Throttle Position (TP) sensor for a shorted or open circuit
    • Water or foreign material in the fuel
    • Low compression (timing chain failure)
    • A slow responding EGR Valve

Test Description

The numbers below refer to the step numbers in the diagnostic table

  1. The Powertrain OBD System Check prompts the technician to complete some basic checks and store the Freeze Frame Data and the Failure records on the scan tool if applicable. This creates an electronic copy of the data taken when the fault occurs. This information on the scan tool can be referred to later.

  2. This verifies that the fuel injectors are receiving the proper voltage.

  3. The PCM should turn ON the fuel pump for 2 to 3 seconds after the ignition is turned ON. Turn OFF the ignition for at least 10 seconds in order to assure that the PCM powers down. The PCM will then switch the fuel pump back ON. Whenever the fuel pump does not operate, use the Engine Cranks But Will Not Run (Fuel Pump Circuit) in order to diagnose the cause.

  4. The battery voltage should be available at the terminal C of the CKP sensor harness, and the terminal B should be a good ground.

  5. By grounding the test light to the terminal B and the B+, ensures the integrity of the ground circuit.

  6. The CKP ACT. CNT should go to 256 counts, before starting back at 0. At this point, it is important that the reference CKP ACT. CNT is incrementing.

  7. This verifies a frequency output from the PCM.

  8. If the ignition control A and the ignition control B are shorted together, there will not be a frequency signal. This step determines if the ignition control A and the ignition control B are shorted together.

  9. Thoroughly examine the CKP sensor connector. It should be free of corrosion and contaminants, and the pins should make proper contact.

  10. This will verify if the open circuit is in the ICM or the circuit.

Step

Action

Value(s)

Yes

No

1

Was the Powertrain On-Board Diagnostic (OBD) System Check performed?

--

Go to Step 2

Go to Powertrain On Board Diagnostic (OBD) System Check

2

Inspect the PCM ground connection at the engine block.

Is the ground connection clean and tight?

--

Go to Step 3

Go to Step 22

3

Inspect the fuel pump/injector fuse and the ignition fuse.

Are the fuses OK?

--

Go to Step 4

Go to Step 31

4

  1. Install a scan tool.
  2. Turn ON the ignition leaving the engine OFF and the throttle closed.

Does the TP sensor voltage read less than the specified value?

1.0 V

Go to Step 5

Go to DTC P0121 Throttle Position (TP) Sensor Performance

5

Does the Engine Coolant Temperature Sensor and the Intake Air Temperature Sensor read close to each other?

--

Go to Step 6

Go to DTC P0118 Engine Coolant Temperature (ECT) Sensor Circuit High Voltage

6

Check the Manifold Absolute Pressure (MAP) sensor while cranking the engine.

Does the MAP sensor voltage change while cranking the engine?

--

Go to Step 9

Go to Manifold Absolute Pressure Sensor Output Diagnosis

7

  1. Disconnect all the fuel injector electrical connectors.
  2. Install a fuel injector test light on any cylinder.
  3. Crank the engine.
  4. Observe the light.
  5. Repeat the above procedures for Cylinder #2, #3, #4.

Did the test light flash ON and OFF on all the cylinders?

--

Go to Step 8

Go to Step 19

8

  1. Install a fuel pressure gauge. Refer to Fuel System Pressure Test for the installation procedure.
  2. Turn ON the ignition for longer than 2 seconds.

Is the fuel pressure within the specified value?

284-325 kPa (41-47 psi)

System OK

Refer to the Diagnostic Aids

Go to Engine Cranks but Does Not Run

9

Scan the CKP Act Cnt on the scan tool while cranking the engine.

Does the CKP Act Cnt increment on the scan tool?

--

Go to Step 10

Go to Step 11

10

  1. Install the spark plug test tool J 26792 on cylinder #1.
  2. Leave the other 3 ignition cables connected.
  3. Crank the engine.
  4. Check for a spark.
  5. Repeat the procedure on cylinder #2, #3, and #4.

Is a spark observed on all of the cables?

--

Go to Step 7

Go to Step 14

11

  1. Turn OFF the ignition.
  2. Disconnect the Crankshaft Position Sensor electrical connector.
  3. Turn ON the ignition.
  4. With a test lamp connect to ground, probe the CKP sensor harness terminal C.

Does the test lamp illuminate?

--

Go to Step 12

Go to Step 32

12

  1. Turn OFF the ignition.
  2. With a test lamp connected to B+, probe the CKP sensor harness terminal B.

Does the test lamp illuminate?

--

Go to Step 13

Go to Step 20

13

  1. Turn ON the ignition.
  2. Connect a test lamp to the CKP sensor harness terminal A.
  3. With the other end of the test lamp, probe the battery positive terminal several times.

Does the CKP Act Cnt increment?

--

Go to Step 23

Go to Step 25

14

  1. Turn OFF the ignition.
  2. Disconnect the 2 pin ICM connector.
  3. Connect a DVM to ground.
  4. Probe the ICM harness connector terminal D.
  5. Check the frequency while cranking the engine.
  6. Repeat the procedures with the terminal E on the ICM harness connector.

Do both terminals D and E show a frequency between the specified value?

1-10 Hz

Go to Step 15

Go to Step 16

15

  1. Turn ON the ignition.
  2. Disconnect the Ignition Control Module (ICM) electrical connector.
  3. With a DVM, measure the voltage by probing the ICM harness terminal A to B.

Is the voltage within the specified value?

B+

Go to Step 26

Go to Step 28

16

  1. Turn OFF the ignition.
  2. With a test lamp connected to B+, probe terminal D.
  3. With a test light connected to B+, probe terminal E.

Did the test lamp illuminate on one or both terminals?

--

Go to Step 17

Go to Step 18

17

  1. Disconnect the PCM electrical connector at the PCM.
  2. Connect a test lamp to B+, probe terminal D on the harness.
  3. Connect a test lamp to B+, probe terminal E on the harness.

Did the test lamp illuminate on both terminals D and E?

--

Go to Step 29

Go to Step 24

18

  1. Turn OFF the ignition.
  2. With a DVM measure the resistance across the ICM connector D and E.

Is the resistance within the specified value?

Go to Step 30

Go to Step 29

19

If the injector test light failed to flash on all four cylinders, check for an open ignition feed circuit.

Was a problem found?

--

Go to Step 33

Go to Step 21

20

  1. Check the CKP sensor ground circuit for an open.
  2. Repair as necessary.

Was a problem found?

--

Go to Step 33

Go to Step 24

21

Check for an open or grounded circuit in the cylinder that did not flash the injector test light.

Was a problem found?

--

Go to Step 33

Go to Step 24

22

Repair the PCM ground connection. Refer to Wiring Repairs in Engine Electrical.

Is the action complete?

--

Go to Step 33

--

23

  1. Check the CKP sensor connectors.
  2. If OK, replace the CKP sensor. Refer to Crankshaft Position Sensor Replacement .

Is the action complete?

--

Go to Step 33

--

24

  1. Check the PCM connectors.
  2. If OK, replace the PCM. Refer to Powertrain Control Module Replacement/Programming .

--

Go to Step 33

--

25

Check for a short or an open in the CKP sensor feed circuit.

Was a problem found?

--

Go to Step 33

Go to Step 24

26

Replace the ignition coil for the effected cylinders that did not spark with a known good ignition coil.

Did the engine start?

--

Go to Step 33

Go to Step 27

27

Replace the Ignition Coil Module (ICM). Refer to the Ignition Control Module Replacement .

Is the action complete?

--

Go to Step 33

--

28

  1. Inspect the ground circuit and the ignition circuit for an open.
  2. Repair the circuit as necessary. Refer to Wiring Repairs in Engine Electrical.

Is the action complete?

--

Go to Step 33

--

29

Replace the ignition coil circuit A or B. Refer to Wiring Repairs in Engine Electrical.

Is the action complete?

--

Go to Step 33

Go to Step 24

30

  1. Check for a short or an open in the Ignition control circuit A and the Ignition Control circuit B.
  2. Repair the circuit as necessary. Refer to Wiring Repairs in Engine Electrical.

Was a circuit repair necessary?

--

Go to Step 33

Go to Step 25

31

  1. Check for a short to ground in the fuel pump and the injector ignition feed circuit.
  2. Repair as necessary. Refer to Wiring Repairs in Engine Electrical.
  3. Replace the open fuse.

Is the action completed?

--

Go to Step 33

--

32

Check for an open or a short in the CMP positive voltage circuit.

Was a problem found?

--

Go to Step 33

Go to Step 25

33

  1. Using the scan tool, clear the DTCs.
  2. Attempt to start the engine.

Does the engine start and continue to run?

--

Go to Step 34

Go to Step 2

34

  1. Allow the engine to idle until the normal operating temperature is reached.
  2. Check if any DTCs are set.

Are any DTCs displayed

--

Go to The Applicable DTC Table

System OK

Engine Cranks But Does Not Run Fuel Pump Circuit

Refer to

Fuel Pump Relay and Fuel Level Sensor


Object Number: 32216  Size: FS
Handling ESD Sensitive Parts Notice
Engine Controls Components
Fuel System Overview
Fuel Injectors
Ignition System
OBD II Symbol Description Notice
.

Circuit Description

When the ignition switch is turned on, the Powertrain Control Module (PCM) turns on the in-tank fuel pump. The in-tank fuel pump remains on as long as the PCM receives the ignition reference pulses from the Ignition Control Module (ICM). If there are no references pulses, the PCM will shut off the fuel pump about 2 to 3 seconds after the key on, or about 10 seconds after the reference pulses stop. Whenever sufficient oil pressure is present to close the oil pressure switch, the fuel pump will remain on during the cranking without the reference pulses.

The pump delivers fuel to the fuel rail and injectors, then to the pressure regulator, where the system pressure is controlled between 283-324 kPa (41-47 psi) with no manifold vacuum or between 214-303 kPa (31-44 psi) at idle. The excess fuel is then returned to the fuel tank.

Improper fuel system pressure may result in one or more of the following symptoms:

    • Cranks but will not run
    • DTC P0171
    • DTC P0172
    • DTC P1171
    • DTC P0300
    • Cuts out, may feel like an ignition problem
    • Poor fuel economy
    • Loss of power
    • Hesitation

Diagnostic Aids

A failed pump relay results in an extended engine crank time because of the time required to build enough oil pressure in order to close the oil pressure switch and turn on the fuel pump. There may be instances when the relay has failed but the engine will not crank fast enough in order to build enough oil pressure in order to close the switch. This or a faulty oil pressure switch can result in an Engine Cranks But Will Not Run condition.

Test Description

The numbers below refer to the step numbers in the diagnostic table.

  1. The Powertrain OBD System Check prompts the technician to complete some basic checks and store the Freeze Frame Data and the Failure records on the scan tool if applicable. This creates an electronic copy of the data taken when the fault occurs. This information on the scan tool can be referred to later.

  2. Whenever the fuse is open, a short to ground in the fuel pump feed terminal, ignition feed circuit or the fuel pump is the cause. Find and repair the short before replacing the fuse.

  3. This step determines if the fuel pump circuit is being controlled by the PCM. The PCM should energize the fuel pump relay and turn the fuel pump ON. If the engine is not cranking or running, the PCM should de-energize the relay or the fuel pump within 2 to 3 seconds after the ignition is turned ON.

  4. Jumpering the fuel pump feed terminal to the ignition feed circuit, verifies that the fuel pump relay ignition feed circuit, the fuel pump feed circuit, the fuel pump, and the fuel pump ground are OK.

  5. Reprogram the replacement PCM. Refer to the latest Techline information for programming procedures.

  6. This step checks the fuel pump ground circuit on the body side of the harness only.

  7. This step checks for an open relay ground circuit.

  8. This step will determine if a short to ground on the fuel pump feed terminal caused the fuse to open. In order to prevent mis-diagnosis, disconnect the fuel pump harness before the test.

  9. The only possible place the fuel pump relay ignition feed terminal can be open is between the oil pressure switch and the fuel pump relay.

Step

Action

Value(s)

Yes

No

1

Was the Powertrain On-Board Diagnostic (OBD) System Check performed?

--

Go to Step 2

Go to Powertrain On Board Diagnostic (OBD) System Check

2

Inspect the fuel pump relay fuse.

Is the fuse OK?

--

Go to Step 3

Go to Step 20

3

  1. Turn ON the ignition.
  2. Install the scan tool.
  3. Command the fuel pump relay to turn ON.

Does the in-tank fuel pump run for 2 seconds after ignition when commanded?

--

Go to Fuel System Pressure Test

Go to Step 4

4

  1. Disconnect the fuel pump relay.
  2. Using a fused jumper wire, connect the fuel pump feed terminal to the fuel pump relay ignition feed terminal.

Does the fuel pump run?

--

Go to Step 5

Go to Step 6

5

  1. With a test lamp connected to a ground, probe the fuel pump relay control terminal.
  2. Command the fuel pump ON with the scan tool.

Does the test lamp illuminate?

--

Go to Step 7

Go to Step 8

6

With a test lamp connected to a ground, probe the ignition feed terminal to the relay.

Is the test lamp on?

--

Go to Step 9

Go to Step 10

7

With the test lamp connected to B+, probe the ground terminal to the relay.

Is the test lamp on?

--

Go to Step 11

Go to Step 12

8

  1. Check for an open or a short to ground in the fuel pump control circuit.
  2. Repair as necessary. Refer to Wiring Repairs in Engine Electrical.

Is the action complete?

--

Go to Step 25

Go to Step 13

9

  1. Reinstall the fuel pump relay.
  2. Disconnect the fuel pump electrical harness at the rear body connector.
  3. Probe the fuel pump feed terminal (body side) with a test lamp connected to a ground.
  4. Command the fuel pump ON with the scan tool.

Does the test lamp illuminate?

--

Go to Step 14

Go to Step 15

10

Repair the open ignition feed circuit for the fuel pump relay. Refer to Wiring Repairs in Engine Electrical.

Is the action complete?

--

Go to Step 25

--

11

Replace the fuel pump relay. Refer to Fuel Pump Relay Replacement .

Is the action complete?

--

Go to Step 25

--

12

Repair the open ground circuit to the fuel pump relay. Refer to Wiring Repairs in Engine Electrical.

Is the action complete?

--

Go to Step 25

--

13

  1. Inspect the connections and the terminals at the PCM.
  2. Repair if necessary.

Was a repair necessary?

--

Go to Step 25

Go to Step 16

14

With a test lamp connected to B+, probe the fuel pump ground circuit (body side).

Does the test lamp illuminate?

--

Go to Step 17

Go to Step 18

15

Repair the open fuel pump feed circuit. Refer to Wiring Repairs in Engine Electrical.

Is the action complete?

--

Go to Step 25

--

16

Replace the PCM. Refer to Powertrain Control Module Replacement/Programming .

Is the action complete?

--

Go to Step 25

--

17

  1. Check the fuel pump feed and ground circuit in the fuel pump harness for an open.
  2. Repair as necessary. Refer to Wiring Repairs in Engine Electrical.

Was a repair necessary?

--

Go to Step 25

Go to Step 19

18

Repair the open fuel pump circuit. Refer to Wiring Repairs in Engine Electrical.

Is the action complete?

--

Go to Step 25

--

19

Replace the fuel pump. Refer to Fuel Sender Assembly Replacement (Fuel Pump) .

Is the action complete?

--

Go to Step 25

--

20

  1. Disconnect the fuel pump electrical harness at the rear body connector.
  2. Disconnect the fuel pump relay.
  3. Turn OFF the ignition.
  4. Probe the fuel pump feed terminal with a test lamp connected to B+.

Does the test lamp illuminate?

--

Go to Step 21

Go to Step 22

21

Repair the short to ground in the fuel pump feed circuit. Refer to Wiring Repairs in Engine Electrical.

Is the action complete?

--

Go to Step 25

--

22

With the test lamp still connected to B+, probe the fuel pump relay ignition feed circuit terminal.

Does the test lamp illuminate?

--

Go to Step 23

Go to Step 24

23

Repair the short to ground in the fuel pump relay ignition feed circuit. Refer to Wiring Repairs in Engine Electrical.

Is the action complete?

--

Go to Step 25

--

24

  1. Check the fuel pump feed circuit in the fuel pump harness for a short to ground.
  2. Repair as necessary.

Was a repair necessary?

--

Go to Step 25

Go to Step 19

25

An additional check of the fuel pump and the engine oil pressure switch and the circuitry can be made at this point.

Check the fuel pump and the engine oil pressure switch and circuitry?

--

Go to Step 26

Go to Step 32

26

  1. Idle the engine at the normal operating temperature with the oil pressure normal.
  2. Disconnect the fuel pump relay.

Does the engine continue to run?

--

Go to Step 32

Go to Step 27

27

  1. With the ignition ON, leave the engine off.
  2. Disconnect the fuel pump and the engine oil pressure switch harness.
  3. With a test lamp connected to ground, probe the ignition feed of the oil pressure switch connector.

Is the test lamp ON?

--

Go to Step 28

Go to Step 31

28

  1. Reconnect the fuel pump relay.
  2. Leave the oil pressure switch harness disconnected.
  3. Start the engine.
  4. With the test lamp connected to ground, probe the fuel pump feed terminal at the oil pressure switch connector.

Is the test lamp on?

--

Go to Step 29

Go to Step 30

29

Replace the fuel pump and the engine oil pressure indicator switch. Refer to Fuel Pump and Engine Oil Pressure Switch Replacement .

Is the action complete?

--

Go to Step 32

--

30

Repair the open fuel pump feed circuit from the fuel pump and the engine oil pressure switch. Refer to Wiring Repairs in Engine Electrical.

Is the action complete?

--

Go to Step 32

--

31

Repair the open in the ignition feed circuit to the fuel pump and the engine oil pressure switch. Refer to Wiring Repairs in Engine Electrical.

Is the action complete?

--

Go to Step 32

--

32

  1. Using a scan tool, clear the DTCs.
  2. Attempt to start the engine.

Does the engine start and continue to run?

--

Go to Step 33

Go to Step 2

33

  1. Allow the engine to idle until the normal operating temperature is reached.
  2. Check if any DTCs are set.

Are any DTCs displayed that have not bee diagnosed?

--

Go to The Applicable DTC Table

System OK