Important Preliminary Inspections Before Starting
Perform
Diagnostic System Check - Engine Controls
before using the symptom tables, and verify that all of the following are true:
| • | The powertrain control module (PCM) and malfunction indicator lamp (MIL) are operating correctly. |
| • | There are no DTCs stored. |
| • | Verify that the engine is not in a torque reduction mode. The PCM turns certain injectors OFF or reduces the engine timing when the PCM detects an over torque condition or an abusive maneuver. |
| • | Verify the customer concern and locate the correct symptom in the table of contents. Inspect the items indicated under that symptom. |
Visual/Physical Inspection
Several of the symptom procedures ask for a careful visual and physical inspection. This step is extremely important. The visual and physical inspection can lead to correcting a problem without further inspections, and can save valuable time. Ensure that:
| • | The PCM grounds are clean, tight, and in the proper location. |
| • | The vacuum hoses are not split or kinked, and properly connected, as shown on the Vehicle Emission Control Information label. Inspect thoroughly for any type of leak or restriction. |
| • | The air intake ducts are not collapsed or damaged. |
| • | There are no leaks at the throttle body mounting area, the MAF sensor, or the intake manifold sealing surfaces. |
| • | The ignition wires are not cracked, brittle, or carbon tracked. |
| • | The engine harness wiring and terminals are properly connected and are not pinched or cut. |
Intermittent
Important: Inspect for improper installation of electrical components if an intermittent condition exists. Inspect for aftermarket theft deterrent devices, lights, and cellular phones. Verify that no aftermarket equipment is connected to the class 2 circuit. If you can not locate an intermittent condition, a cellular phone communication signal may cause the condition.
Important: The problem may or may not turn ON the malfunction indicator lamp (MIL) or store a DTC.
Faulty electrical connections or wiring cause most intermittent problems. Perform a careful visual and physical inspection of the suspect connectors for the following conditions:
| • | Improperly mated connector halves |
| • | Terminals that are not seated |
| • | Terminals that are damaged or improperly formed |
Reform or replace connector terminals in the problem circuit in order to ensure proper contact tension. Refer to
Connector Repairs
in Wiring Systems. Remove the terminal from the connector body in order to inspect for poor terminal wire connection. Refer to
Testing for Intermittent Conditions and Poor Connections
in Wiring Systems.
Road test the vehicle with the DMM connected to the suspected circuit. An abnormal reading that occurs when the malfunction occurs is a good indication that there is a malfunction in the circuit being monitored.
Use a scan tool in order to help detect intermittent conditions.
Important: If the intermittent condition exists as a start and then stall, test for DTCs relating to the vehicle theft deterrent system. Test for improper installation of electrical options such as lights, cellular phones, etc.
Any of the following may cause an intermittent malfunction indicator lamp (MIL) with no stored DTC:
| • | The ignition coils are shorted to a ground or arcing at the ignition wires or the spark plugs. |
| • | The ignition control (IC) wires are routed too close to the secondary ignition wires, coils, or the generator. Ensure that all of the circuits from the PCM to the ignition coils have good connections. |
| • | There is an open diode across the A/C compressor clutch or any other open diodes. |
Use the following tables when diagnosing a symptom complaint:
